User guide
TABLE OF CONTENTS
INTRODUCTION………………………………………………..1
WARRANTY INFORMATION……………………………………1
SPECIFICATION……………………………………………….1
TECHNIQUES OF OPERATION…………………………………2
WARNINGS…………………………………………………….2
WINCH MAINTENANCE………………………………………..3
CABLE INSTALLATION…………………………………………3
HYDRAULIC SYSTEMS / PERFORMANCE CHARTS……………4
TYPICAL LAYOUT / HYD. SYSTEM DIAGRAM………………….4
TROUBLE SHOOTING GUIDE…………………………………..5
INSTRUCTIONS FOR OVERHAUL
DIS-ASSEMBLY………………………………………….5-8
RE-ASSEMBLY……………………………………...….8-10
ADJUSTING THE OIL COOLED BRAKE………………………..11
SERVICING THE OIL COOLED BRAKE………………………...12
RE-ASSEMBLING AND CHECKING THE BRAKE………………13
TEST FOR PROPER BRAKE ASSEMBLY………………………13
DIMENSIONAL DRAWING…………………………………….14
PARTS LISTS & PARTS DRAWINGS………………………15-17
LIMITED WARRANTY………………………………BACK COVER
PARTS LIST MODEL HDG-350
ITEM QTY PART DESCRIPTION ITEM QTY PART DESCRIPTION
1 1 276056 SHIFTER ASSEMBLY 25 1 416030 SETSCREW 1/4-20NC X 3/8 HEX SOC
2 1 300057 ADAPTER 26 1 416059 SETSCREW 3/8-16NC X ½ LG SOC HD LESS
3 1 303076 ANGLE 27 8 418177 LOCKWASHER 3/8 MED SECT
4 1 303077 ANGLE 28 2 418218 LOCKWASHER, 1/2 MED SECT
5 1 324160 JAW CLUTCH 29 2 438014 DISC – BRAKE
6 1 324500 COUPLING 30 2 442184 GASKET
7 1 328134 COVER 31 1 442205 GASKET
8 1 332105 DRUM 32 2 450006 KEY – BARTH
9 1 334179 GEAR – R.H. 30:1 33 4 450016 KEY – BARTH
10 1 336010 HANDLE 34 1 456001 FITTING – LUBE
11 1 338273 HOUSING – GEAR 35 1 456008 FITTING - RELIEF
12 1 338308 HOUSING – CLUTCH 36 1 458111 MOTOR
13 3 342027 KEY 37 1 468002 REDUCER
14 1 357487 SHAFT – DRUM “STD” 38 2 468011 PIPE PLUG
15 1 368202 WORM – R.H. 30:1 39 2 470033 SPIROL PIN
16 2 402002 BEARING – BALL 40 1 472012 PLUG – RUBBER
17 4 412003 BUSHING 41 1 472013 PLASTIC SEAL
18 1 412097 BUSHING 42 1 486009 OIL SEAL
19 10 414045 CAPSCREW ¼-20NC X 7/8 LG HX HD GR 5 43 1 486017 OIL SEAL
20 2 414275 CAPSCREW 3/8-16NC X 7/8 LG HX HD GR 5 44 2 494002 SPRING
21 6 414282 CAPSCREW 3/8-16NC X 1-1/4 LG HX HD GR 5 45 1 494053 SPRING
22 4 414839 CAPSCREW ¼-20NC X 7/8” BUTTON HEAD 46 1 518014 THRUST WASHER
23 4 414842 CAPSCREW ¼-20NC X 1-3/4 LG SOC HD L/W 47 2 518015 THRUST WASHER
24 2 414952 CAPSCREW ½-13NC X 1-1/2 LG SOC HD Z/P
17