Manual

ManualsBrandsRamsey Winch ManualsCarOUTPUT CARRIER KIT FOR RPH 20000/25000 251250

INSTALLATION INSTRUCTIONS

FOR OUTPUT CARRIER KIT #251250

USED ON RPH 20000/25000 WINCH

WITH QUANTUM GEAR BOX

Note: For complete instructions for disassembly and reassembly of winch, refer to winch Owner’s

Manual.

1. Drain oil from Gear Housing by removing Pipe Cap from

pipe nipple in end bearing. Remove Reducer and Relief

Fitting.

2. Remove (8) capscrews to remove Gear Housing Cover

from ring gear. Remove Input Thrust Washer and Gear

Housing Cover O-ring.

CAUTION: HOLD GEAR HOUSING COVER WHILE REMOVING THE LAST

BOLT

. THE COVER WILL BE FORCED OUT DUE TO CLUTCH SPRING LOAD.

Input Sun

Gear

Input Carrier

Assembly

(Output Carrier

Assembly is

behind)

Output Coupling

(Input Coupling is

inside Output

Coupling)

Clutch

Washer

Shifter

Shaft

3. Remove Sun Gear, Carrier assemblies, Separator Washer, and

Spacer from inside of ring gear.

Note: Discard Output Carrier Assembly, Separator Washer,

Thrust Washer and Gear Housing Cover O-ring. They will be

replaced with items in kit.

4. Remove Input Shifter Shaft, Input Coupling, Output Coupling,

and 2 Clutch Washers.

Reducer and

Relief

Fitting are

removed

here

Pipe Cap

Summary of content (4 pages)

PAGE 1
INSTALLATION INSTRUCTIONS FOR OUTPUT CARRIER KIT #251250 USED ON RPH 20000/25000 WINCH WITH QUANTUM GEAR BOX Note: For complete instructions for disassembly and reassembly of winch, refer to winch Owner’s Manual. 1. Drain oil from Gear Housing by removing Pipe Cap from pipe nipple in end bearing. Remove Reducer and Relief Fitting. Reducer and Relief Fitting are removed here 2. Remove (8) capscrews to remove Gear Housing Cover from ring gear. Remove Input Thrust Washer and Gear Housing Cover O-ring.
PAGE 2
IMPORTANT: DO NOT REMOVE INPUT SHAFT OR CLUTCH SPRING. 5. Thoroughly clean all parts to be free of any debris. 6. Place first Clutch Washer over splined end of Input Shaft and against Spring. Output Coupling Assembly Spacer 7. Place end of Output Coupling Assembly, with longest spline inward, through End Bearing Bushing and mesh Shaft Coupling spline with splined end of shaft and splines in Drum Driver. 8.
PAGE 3
Output Sun Gear 11. Install new Separator Washer over Output Sun Gear on Input Carrier Assembly. Separator Washer Input Carrier Assembly Input Carrier Assembly 12. Place Input Carrier Assembly with Separator Washer into Ring Gear and Output Carrier Assembly so that Output Sun Gear goes over Shifter Shaft and into Output Carrier Assembly. 13. Place Input Sun Gear into Input Carrier Assembly meshing with Shifter Shaft and Carrier Assembly gears.
PAGE 4
15. Place Gear Housing Cover onto Ring Gear by compressing Clutch Spring while aligning gear teeth and bolt holes with Ring Gear as shown at right. 16. Replace (8) Capscrews, torquing in a criss-cross pattern to 18 ft-lbs. (24 Nm) each. Oil Level Plug 17. Apply Permatex to threads of Pipe Cap. Thread pipe cap onto pipe nipple in bottom of Gear Housing End Bearing. Pour approx. 1.75 pints of SAE 80W-140 oil into end bearing. Check oil level by removing oil plug.