Randell Manufacturing, Inc. This manual provides information on installation, operating, maintenance, troubleshooting & replacement parts for 2000 SERIES REACH-INS NOTIFY CARRIER OF DAMAGE AT ONCE. It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage, including concealed damage. Randell suggests that if you are suspicious of damage to make a notation on the delivery receipt.
TABLE OF CONTENTS Page 2 .............................................................................…………...Congratulations Page 3 . ................................................... . …………………Factory Correspondence Page 4 ....................................................…………………. Serial Number Location Page 5 .....................................................…………………........ Unit Specifications Page 8 ................................................…………………..
Retain this manual for future reference. Notice: Due to a continuous program of product improvement, Randell Manufacturing reserves the right to make changes in design and specifications without prior notice. Notice: Please read the entire manual carefully before installation. If certain recommended procedures are not followed, warranty claims will be denied.
RANDELL MANUFACTURING SERIAL NUMBER LOCATION FOR THE 2000 SERIES This is a sample of a serial number tag. The serial number tag on the 2000 series is located inside the refrigerated base on the far left side of the unit.
Unit Specifications For The 2000 Series 2000 SERIES MODEL L D H DOORS CUBIC FEET SHELVES QTY/SQ. FT HP** BTU/HR VOLT 2010 30" 33.5" 81.25" 1 24 3/11.75' 1/4 1740* 115/60/1 6.9 5-15P 395 2010D 30" 33.5" 81.25" (2)1/2 SIZE 12/10 4/15.25"*** 1/2 2180* 115/60/1 10.4 5-20P 495 2010DR 30" 33.5" 81.25" (2)1/2 SIZE 12/10 4/15.25"*** 1/2 2180* 115/60/1 7 N/A 445 201 OF 30" 33.5" 81.25" 1 24 3/11.75' 1/2 2180* 115/60/1 9.3 5-15P 425 2010FP 30" 35.
2000 SERIES L D H DOORS CUBIC FEET SHELVES QTY/SQ FT. HP BTU/HR VOLT AMP NEMA SHIP WT 2020 2020D 2020DR 2020F 2020FP 55" 55" 55" 55" 55" 33.5" 33.5" 33.5" 33.5" 35.75" 81.25" 81.25" 81.25" 81.25" 81.25" 2 (2)full size (2)full size 2 4 47 47 47 47 47 6/26' 8/26' 8/26' 6/26' 6/26' 1/3 3/4 3/4 3/4 3/4 2300* 4020* 4020* 4020* 4020* 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1 8.6 15.4 7 15.4 15.
2000 SERIES MODEL L D 2030 2030F 2030FR 2030P 2030PR 2030R 2031 2031 R 83" 83" 83" 83" 83" 83" 83" 83" 33.5" 33.5" 33.5" 35.75" 35.75" 33.5" 33.5" 33.5" H DOORS CUBIC FEET SHELVES QTY/SQ FT HP** BTU/HR* VOLT 81.25" 3 69 9/39' 1/2 2180* 115/60/1 81.25" 3 69 9/39' 1 4900* 115/60/1 81.25" 3 69 9/39' *** *** *** 81.25" 6 69 9/39' 1/2 2180* 115/60/1 81.25" 6 69 9/39' 1/2 2180* 115/60/1 81.25" 3 69 9/39' 1/2 2180* 115/60/1 81.25" 3 69 9/39' 1/2 2180* 115/60/1 81.
Randell Manufacturing, Inc. Warranty Policies Parts Warranty Randell warrants all component parts of manufactured new equipment to be free of defects in material or workmanship, and that the equipment meets or exceeds reasonable industry standards of performance for a period of one year from the date of shipment from any Randell factory, assembly plant or warehouse facility. Note: Warranties are effective from date of shipment, with a thirty day window to allow for shipment, installation and set up.
Five Year Extended Compressor Warranty United States installations only: Randell will pay for the replacement compressor only. Freight, labor, refrigerant, handling and all other miscellaneous charges are the responsibility of the customer. Randell will fulfill its warranty obligation by using one of the four methods provided below, which will be selected by the Randell in house service technician: 1.
Freight Damage Any and all freight damage that occurs to a Randell piece of equipment as a result of carrier handling is not considered warranty, and is not covered under warranty guidelines. Any freight damage incurred during shipping needs to have a freight claim filed by the receiver with the shipping carrier (note all damages on freight bill at time of delivery).
Unit Installation A. Receiving Shipment Upon arrival, examine the exterior of the shipping crate for signs of abuse. It is advisable that the shipping crate be partially removed, in order to examine the cabinet for any possible concealed damages which might have occurred during shipment. If no damages are evident, replace the crate in order to protect the unit during storage and local delivery. If the unit is damaged, it should be noted on the delivery slip or bill of lading and signed to that effect.
D. Locating Your New Unit The following conditions should be considered when selecting a location for your unit: 1. Floor load - The area on which the unit will rest must be free of vibration and suitably strong enough to support the combined weights of the unit plus the maximum product load weight, which are provided in the table below: MODEL 2021FR 2021R 2022 2022P 2022PR 2022R 2030 2030F 2030FR 2030P 2030PR 2030R 2031 2031R 2135 2135R 2168 2168R 2235 2235R 2268 2268R 2010 2010D 2. 3.
E. Installation Checklist After the final location of the checklist prior to start up: 1. 2. 3. 4. 5. 6. 7. 8. unit has been determined refer to the following Check all exposed refrigeration lines to ensure that they are not kinked, dented or rubbing together. Check that condenser and evaporator fans rotate freely without striking any stationary members. Unit must be properly leveled. Plug in unit and turn on main on/off switch. Turn on cold control located inside the base.
Figure B - Temperature control adjustments The control knob allows for temperature adjustments, with in the cabinet only. Turning the knob clockwise will result in increased cooling. Keep the arrow on the knob pointed within the green arc. Turning it clockwise beyond the green can result in freeze-up, while turning it counterclockwise beyond the green will shut the compressor off.
Unit Operation Randell has attempted to preset the cold control for an average interior temperature of 38°F at the factory but due to varying ambient conditions, including elevation, food product as well as type of operation you may need to alter this temperature. Additional adjustments can be made (within limits) by turning the control dial up or down until the desired temperature is reached. The control dial is located on the evaporator housing inside the base.
Recommended cleaners for your stainless steel include the following: JOB CLEANING AGENT COMMENTS Routine cleaning Soap, ammonia, detergent Medallion Apply with a sponge or cloth Fingerprints and smears Arcal 20, Lac-0-Nu,Ecoshine Provides a barrier film Stubborn stains and discoloration Cameo, Talc, Zud, First impression Rub in the direction of the polish lines Greasy and fatty acids, blood, Easy-Off, De-grease It, Oven aid Excellent removal on all finishes burnt-on foods Grease and oil Any go
SYMPTOM POSSIBLE CAUSE PROCEDURE UNIT DOESN'T RUN 1. NO POWER TO UNIT. 1. PLUG IN UNIT. 2. TEMPERATURE CONTROL TURNED OFF. 2. CHECK TEMPERATURE CONTROL. 3. TEMPERATURE CONTROL FAULTY. 3. TEST TEMPERATURE CONTROL. SEE #4 4. COMPRESSOR OVERHEATED. 4. CLEAN CONDENSER COIL. SEE #1 5. CONDENSER FAN FAULTY. 5. SERVICE CONDENSER FAN MOTOR. SEE #7 6. OVERLOAD PROTECTOR FAULTY. 6. TEST OVERLOAD. SEE #10 7. COMPRESSOR RELAY FAULTY. 7. TEST RELAY. SEE #10 8. CALL FOR SERVICE AT 8. COMPRESSOR FAULTY.
SYMPTOM POSSIBLE CAUSE PROCEDURE UNIT TOO COLD 1. TEMPERATURE CONTROL SET TOO LOW. 1. ADJUST CONTROL. 2. TEMPERATURE CONTROL FAULTY. 2. TEST CONTROL. SEE #4 1. BREAKER STRIPS FAULTY. 1. INSPECT STRIPS. 2. TEMPERATURE SET TOO LOW 2. RAISE SETTING. 1. DRAIN TUBE CLOGGED. 1. CLEAN DRAIN. SEE #2 MOISTURE AROUND DOOR OR FRAME. ICE IN DRAIN PAN OR WATER IN BOTTOM OF UNIT OR FLOOR 2. ADJUST LEVELING FEET SEE DIAGRAM 2. UNIT NOT LEVEL UNIT NOISY A PAGE 13. ADJUST LEVELING FEET SEE DIAGRAM 1.
1. Cleaning condenser coil. An accumulation of dirt and dust prevents the condenser coil from removing, making your unit cool poorly, run constantly, or even stop completely if the compressor overheats. Clean coil using a vacuum cleaner with a wand attachment. If the coil is greasy, wash it with warm soapy water and a bristle brush, taking care not to drip water on other parts of your unit. 2. Cleaning drain and drain pan.
4. Testing and replacing the temperature control. Unplug the unit and remove the temperature control knob. Remove the screws securing the fan shroud to the evaporator coil assembly, next remove the screws securing the temperature control to the fan shroud. Taking care not to bend the capillary line, pull off the wire connectors. Now you are ready to test for continuity. Set your multimeter at RX1, Touch a probe to each terminal. With the control at its the tester should indicate a closed circuit.
6. Testing and replacing programmable defrost timer. With electric defrost it is critical that the defrost terminate at the earliest possible time. The defrost timer controls the following events: A. Evaporator fans stop. B. Compressor stops after the pump down cycle. C. Electric heaters are energized. NOTE: 3-wire thermodisc (single pole double throw) is used to terminate defrost when the coil is above freezing.
7. Servicing the condenser fan. Inspect the condenser fan motor by removing the mechanical housing cover to gain access. Unplug the unit. Clean the fan blade, and turn it to see if the blade rotates freely. If the motor binds, replace it. If the blade is damaged, unscrew the nut that holds it to the motor shaft and pull it off. Install a new fan blade, replacing any washers, and tighten the nut. To test the condenser fan motor disconnect the wires to the fan motor.
To test the compressor relay pull the relay straight off the compressor without twisting it. If the relay has an external wire coil, hold the relay so that the word top is up. Set the multimeter at RX1 and place the probes on the terminals S and M. the multimeter needle should not move. Next remove the probe from M and place it on the side terminal marked L. once again, the needle should not move. Finally, remove the probe from S and place it on M.
To test the compressor set a multimeter at RX1, test each of the three terminal pins against each of the other two. Each pair should show continuity. Then, with the -multimeter set at RX1000, place one probe against the metal housing of the compressor; if necessary, scrape off a little paint to ensure contact with bare metal. Place the other probe on each of the three terminals in turn. If any of the three terminals shoes continuity with the housing, the compressor is grounded.
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REACH-IN REFRIGERATOR REPLACEMENT PARTS LIST ITEM DESCRIPTION PART# 2 0 1 0 1 1 2 1 3 5 2 0 2 0 2 2 0 2 2 1 2 1 6 8 2 0 3 0 3 1 3 SET OF (4) CASTERS 001451 X X X X 4 5 CASTER 6" NON-LOCKING CASTER 6" LOCKING HD-CST061 HD-CST060 X X X X X X X X 9 UNIVERSAL TRAY SLIDES UNIVPS X X X X 13 PILASTER ASSEMBLY RP PIL2412 X X X X 13A 14 PILASTER ASSEMBLY, W/CENTER SECTION SHELVES POWDER COATED (22 X 25 1/4) RP PIL2420 HD-SHL105 X X X X X X X 14A SHELVES STAINLESS STEEL (
REACH-IN REFRIGERATOR REPLACEMENT PARTS LIST 0 0 1 0 1 1 9 1 3 5 ITEM DESCRIPTION PART# 117 LOW PRESSURE CONTROL RF-CNT700 130 130A CONDENSING UNIT AEA4430YXAXB CONDENSING UNIT AEA4440YXAXB RF CON251 RF CON333A 130B CONDENSING UNIT AKA4476YXAXC RF CON503 131 COMPRESSOR RF CMP010-134 131A 131B COMPRESSOR COMPRESSOR RF CMP020 RFCMP200-134 134 134A START COMPONENTS START COMPONENTS RF STR251 RF STR333 134B START COMPONENTS RF STR503 135 RECEIVER TANK RF TNK001 X X 135A 136 RECE
REACH-IN REFRIGERATOR REPLACEMENT PARTS LIST ITEM DESCRIPTION PART# 2 0 1 0 1 2 1 3 5 1 727A 727B 749 GALVANIZE HAT CHANNEL 49.25" GALVANIZE HAT CHANNEL 77.
REACH-IN FREEZER MODELS REPLACEMENT PARTS FREEZER DESCRIPTION PART # 2010F 2011F 3 SET OF (4) CASTERS 001451 X X X 4 CASTER 6" NON-LOCKING HD-CST061 X X X 5 CASTER 6" LOCKING HD-CST060 X X X 9 UNIVERSAL TRAY SLIDES UNIVPS X X X 13 PILASTER ASSEMBLY RP PIL2412 X X X ITEM 2235 2020F 2021 F 2268 2030F 2031 F 13 A PILASTER ASSEMBLY, W/CENTER SECTION RP PIL2420 X X X 14 SHELVES POWDER COATED (22 X 25 1/4) HD-SHL105 X X X 14 A SHELVES STAINLESS STEEL (22 X 25 1/4
REACH-IN FREEZER MODELS REPLACEMENT PARTS FREEZER ITEM 110 110 113 DESCRIPTION PLUG (HUBBELL) 20 AMPS 240V A FEMALE PLUG-HTD GLASS DOOR ONLY THERMOMETER PART# 2010F 2235 2011F 2020F 2268 2021F EL-PLG8411 2030F 2031F X EL-WIR476A HD-THR300 X X X X X X X X X X 114 SOCKET, LIGHT BULB EL LGT360 X X X X X 115 116 LAMP GUARD TEMPERATURE CONTROL HD-GRD1159 HD CNT100 X X X X X X X X X X 117 DUAL PRESSURE CONTROL RF-CNT725 X X X X X 118 118 THERMODISC (2-WIRE)L.H.
REACH-IN FREEZER MODELS REPLACEMENT PARTS FREEZER ITEM 413 DESCRIPTION PART# DEFROST ELEMENT (COMBO) LEFT COIL EL-ELM500A 413 413 A B DEFROST ELEMENT (COMBO) RIGHT COIL DEFROST HEATER EL-ELM500B EL-ELM501 413 C DEFROST HEATER EL WIR271 A ON-OFF ROCKER SWITCH (NON-LIGHTED) ON-OFF SWITCH, SINGLE THROW/DBL.
DUAL TEMPERATURE REACH-INS REPLACEMENT PARTS 2010D 2020D 3 ITEM SET OF (4) CASTERS DESCRIPTION 001451 PART# X X 4 CASTER 6" NON-LOCKING HD-CST061 X X 5 CASTER 6" LOCKING HD-CST060 X X 9 UNIVERSAL TRAY SLIDES UNIVPS X X 13 PILASTER ASSEMBLY RP PIL2412 X X 13A PILASTER ASSEMBLY, W/CENTER SECTION RP PIL2420 14 SHELVES POWDER COATED (22 X 25 1/4) HD-SHL105 X X 14A SHELVES STAINLESS STEEL (22 X 25 1/4) HD-SHL105SS O O 14B SHELVES POWDER COATED NOTCHED SHELF, USED IN RH A
DUAL TEMPERATURE REACH-INS REPLACEMENT PARTS ITEM DESCRIPTION PART # 2010D 2020D 118A 119 THERM-O-DISC 3-WIRE DEFROST TIMER (120V) RF-TRM002 EL-TMR120 X X X X 130 CONDENSING UNIT AJA2422ZXAXB RF CON550 X 130A 131 CONDENSING UNIT FJAF-A074-CAA-201 COMPRESSOR, AJA2419ZXA RF CON800 RF CMP050-404P X 131A COMPRESSOR, RS64C1E-CAA-1 RF CMP800 134 134A START COMPONENTS START COMPONENTS RF STR550 RF STR800 X 135 RECEIVER TANK RF TNK550 X 135A 136 RECEIVER TANK CONDENSOR COIL RF TNK800
Unit Specifications For The 2000 Series Heated Reach-ins 5 Roll-ins MODE L 2410 2420 MODEL 2335 2368 L D 30" 55" 33.5" 33.5" 81.25" 1 24 .98/1.3 208/230/60 81.25" 2 47 1.47/1.95 208/230/60 * 1ST Number is for 208V, 2ND Number is for 230V D H DOORS 84" 84" 1 2 L 35" 34.5" 68" 34.5" H DOORS CUBIC FT CUBIC FT 35 72 kW* VOLT AMP* NEMA 4.7/5.4 7/8.1 6-15P 6-15P kW* VOLT AMP* NEMA .98/1.3 1.47/1.95 208/230/60 208/230/60 4.7/5.4 7/8.
Serial Number Location The serial number tag for the heated units is located on the far left inside of the base. Unit Installation Please refer to unit installation on page 11 of the manual. Locating Your New Unit The following conditions should be considered when selecting a location for your unit: 1.
Preventive Maintenance Randell strongly suggests a preventive maintenance program which would include the following Monthly procedures: 1. 2. 3. 4. Cleaning of all stainless steel parts. Clean all fan blades Check and Lubricate door hinges with lithium grease. Clean all gaskets on a weekly if not daily basis with a solution of warm water and a mild detergent to extend gasket life.
For more information on preventive maintenance consult your local service company or CEFSA member. Most repair companies offer this service at very reasonable rates to allow you the time you need to run your business along with the peace of mind that all your equipment will last throughout its expected life. These services often offer guarantees as well as the flexibility in scheduling of maintenance for your convenience.
SYMPTOM POSSIBLE CAUSE PROCEDURE UNIT DOESN'T RUN 1. NO POWER TO UNIT. 1. PLUG IN UNIT. 2. TEMPERATURE CONTROL TURNED OFF. 3. TEMPERATURE CONTROL FAULTY. UNIT NOT HOT ENOUGH UNIT TOO HOT 1. TEMPERATURE CONTROL SET TOO LOW. 2. CHECK TEMPERATURE CONTROL. 3. TEST TEMPERATURE CONTROL. 1. RAISE SETTING. 2. TEMPERATURE CONTROL FAULTY. 2. TEST CONTROL. 3. DOOR NOT SEALING PROPERLY. 3. CHECK DOOR. 4. DOOR GASKET DAMAGED. 4. REPLACE DOOR GASKET. 5. CIRCULATING FAN FAULTY. 5. SERVICE 6.
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2400 SERIES HEATED REACH-INS MODELS 2420 2335 ITEM DESCRIPTION PART# 2410 3 CASTERS SET OF 4 001451 X X 4 5 REACH-IN NONLOCKING CASTER REACH-IN LOCKING CASTER HD CST041 HD CST040 X X X X CORD AND PLUG LEXITON 5443/NEMA 6-15PA EL PLG5443 X X 13 13A PILASTER ASSEMBLY PILASTER ASSEMBLY, CENTER SECTION RP PIL2412 RP PIL2420 X X X 14 SHELVES, EPOXY COATED 22 1/8" X 25 1/4" HD SHL276 X X 18 40 SHELF CLIPS DOOR RH HINGED 26 1/4" X 58 HD CLP150 RP DOR2410R X X X 40A DOOR RH HINGED
Randell Manufacturing., Inc. Authorized Parts Distributers DEPOT #1 CASE PARTS CO. 877 Monterey Pass Road Monterey Park, CA 91754 1-800-621-7884 (CAONLY) 1-800-421-0271 DEPOT #5 COMMERCIAL PARTS 5310 E. 25th Street P.O. Box 18688 Indianapolis, IN 46218-0688 1-800-727-8710 DEPOT #2 REFRIGERATION HARDWARE SUPPLY 632 Foresight Circle Grand Junction, CO 81505 1-800-423-2446 1-800-537-8300 (PAC. COAST) DEPOT #5 HARRISON SUPPLY Ridley Creek Plaza 5153 West Chester Pike P.O.