MPV-7100/7100S MULTI-PURPOSE VEHICLE OWNER’S AND OPERATION MANUAL D100100 R1:01:14
C ONG RAT ULAT I ONS ON T H E PURC H ASE OF Y OUR NEW RAVEN MPV ( MULT I PURPOSE VEH I C LE) ! This advanced new product is unlike anything you've ever used, so please read this instruction manual carefully before first use. The MPV is designed to help you accomplish a variety of tasks, from mowing and power generation to towing and personal transportation. However, it is not designed for aggressive ATV style off-road use, such as climbing rocks or navigating through mud or water.
Contents Introduction ................................................................................................................................................................6 Customer Responsibilities ...................................................................................................................................6 Safety and Operating Symbols............................................................................................................................
IntroduCtIon The Raven Multi-Purpose Vehicle (MPV) was carefully designed and assembled in the USA to provide the best performance when properly operated and maintained. This advanced new product is designed to help you accomplish a variety of tasks, from mowing and power generation to towing and personal transportation. However, it is not designed for aggressive ATV style off-road use, such as climbing rocks or navigating through mud or water. Please read these instructions carefully before first use.
IntroduCtIon A safety message alerts you to potential hazards. Each safety message is preceded by one of these words: DANGER, WARNING, CAUTION or IMPORTANT. DANGER! DEATH OR SERIOUS INJURY WILL OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED. WARNING! SERIOUS INJURY OR EVEN DEATH CAN OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED. Other Safety Considerations Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity.
IntroduCtIon I NI T I AL SET -UP Install the Seat You will need the following tools to assemble the MPV: Se a t Pa n • 12mm wrench • 13mm wrench • 21mm socket & ratchet wrench • adjustable wrench M8 B o l t M8 Nu t List of Parts Se a t H i n g e 13 m m St e e r i n g Wh e e l Se a t 3 0A F u s e s T o w 12 m m Wr e n c h Wr e n c h B a r Install the Steering Wheel 2 1m m 2 1m m Nu t Lo c k Wa s h e r 2 1m m Sw i t c h H a r n e s s Wa s h e r St e e r i n g Wh e e l Se a t H a r n e s
IntroduCtIon Install the 30 A Fuse D E C E a. b. c. d. e. f. g. F Locate the green 30 A fuses in the bag containing the MPV keys inside the instruction manual bag. Lift the seat. Locate the fuse connections under the black plate. Open the fuse holder. Insert the fuses. Close the fuse holder. Lower the seat back into place. Install the Tow Bar F ra m e H o le T o w B o lt B a r Wr e n c h Nu t Wr e n c h F ra m e H o le a. Line the holes on the tow bar up with the unit frame. WWW.
IntroduCtIon Fill with Gasoline and Provided STA-BIL® Fuel Treatment Check the Oil DO NOT OPERATE WITHOUT ENGINE OIL! Check the oil level before each use of the MPV and add 10W-30 when necessary. The MPV MUST be on level ground when checking the oil level. 1 2 3 Open the hood and unscrew the fuel cap. Fill with unleaded E10 or less gasoline. See Warnings below. Add both packs of STA-BIL® fuel treatment to the fuel tank. Stabilizer may be added at every fill-up.
Features F EAT URES, C ONT ROLS AND USAG E 1 2 3 4 5 6 7 8 Drive Mode Switch Cruise Control Switch Ignition Reverse Mow Override Switch Blade Engage Switch Steering Wheel Hood Fuel Tank with STA-BIL® pouches (under Hood) 9 Headlights 10 Bumper 11 Service Hatch Release Latches 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Service Hatch Handles Service Hatch Tailgate Transaxle Gear Shifter Tow Bar Seat Deck Lift Lever Seat Adjustment Lever Generator Panel Deck Fuel Gauge LED Light Cluster 12 11 11
Features Drive Controls Parking Brake Operation WARNING! A sticker on the dashboard indicates where the parking brake is located. ENGINE EXHAUST, SOME OF ITS CONSTITUENTS AND CERTAIN VEHICLE COMPONENTS CONTAIN OR EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. A Ignition The ignition switch starts the engine and allows selection of the hybrid and electric modes. There are four positions on the MPV key switch.
Features Drive Mode Switch and Function Cruise Control Operation Use Cruise Control for a smooth riding experience and to regulate your speed while in transport and while mowing. A The drive mode switch sets the direction of travel between Forward, Neutral and Reverse. Drive Mode Switch B C CRUISE ON Setting the Cruise Control a. Push the throttle down until you accelerate to the desired speed. b. Hold the throttle at that speed and push the cruise switch. c.
Features Steering Column Adjustment Dashboard Controls If adjustment to the steering wheel position is necessary, make adjustments prior to using the MPV. NOT E: The engine must be started or set to Electric Mode for the dashboard controls to function. Steering Column Adjustment Gauges, Lights and Switches St e e r i n g C o l u m n 13 m m Wr e n c h F u e l G a u g e Fuel Gauge The fuel gauge indicates the current level of fuel in the gas tank. Po w e r Li g h t Lo w a.
Features Cutting Deck Features WARNING! USE EXTREME CAUTION WHEN OPERATING THE CUTTING DECK: • ALWAYS DISCONNECT THE POWER PLUG BEFORE CLEANING OR SERVICING DECK. • ALWAYS DISCONNECT THE POWER PLUG BEFORE DETACHING THE DECK FROM THE VEHICLE • NEVER OPERATE THE DECK WHEN IT IS DETACHED FROM THE VEHICLE. • NEVER REACH BENEATH THE DECK WITH POWER CORD ATTACHED. Deck Power Connector Ensure that the deck is properly attached to the vehicle before attempting to plug in the power cord.
Features Service Controls and Features Hood Service Access Open the hood for access to the fuel tank. Hold the latch, close the hood and push down until a click is heard to close. Access to the engine, oil fill and choke is located under the service hatch. Opening the Hood NOT E: This is not a dump cart. The service hatch hinges back for maintenance access only. H o o d La t c h WARNING! DO NOT ALLOW ANYONE TO RIDE ON THE SERVICE HATCH. Service Hatch weight limit is 75 lbs (34 kg).
Features Gear Selection Removing the Tailgate H i g h G e a r Sl o t H i n g e Po i n t s Lo w G e a r Sl o t Sh i f t Le v e r a. Lower the tailgate all the way down. H i n g e Po i n t a. Low gear is towards you, high gear is away. b. Pull down and move the gear selection arm into the desired gear slot. c. If the lever appears to be stuck, roll the rear tire slightly with your hand while adjusting lever.
operatIon The Safety Interlock System The Safety Interlock System is a system of sensors that will stop your MPV and/or disengage your blades if the operator leaves the seat or other hazardous situations arise. This system includes the operator presence switch, the parking brake pedal and the blade switch. The Safety Interlock: • Prevents the engine from starting unless the drive switch is in Neutral • Prevents the engine from starting unless the parking brake is set or the operator is in the seat.
operatIon Before Each Use Operating on Electric Only Mode Check the MPV 9 Test safety interlocks. See page 18. 9 Check tire pressure. 9 Check fuel level. 9 Check engine oil level. 9 Remove grass and debris from engine compartment and muffler area and on top of mower deck, before and after operation. 9 Check area below machine for leaks. B C WARNING! • CLEAR THE AREA OF BYSTANDERS BEFORE OPERATING. IMMEDIATELY STOP MACHINE IF ANYONE ENTERS THE AREA. • NEVER LEAVE A RUNNING MACHINE UNATTENDED.
operatIon Towing and Using MPV Attachments WARNING! T o w i n g Sa f e t y Your MPV has a towing capacity of 550 lbs. Tow only trailers or attachments with a standard towing hitch. Do not attach equipment except at the hitch point. DO NOT PUT HANDS OR FEET NEAR ROTATING PARTS OR UNDER THE CUTTING DECK. • REMOVE ROCKS, TOYS, STICKS, WIRES AND OTHER OBJECTS FROM THE AREA. THEY CAN BE EJECTED BY THE DISCHARGE AND CAUSE SERIOUS INJURY. • CLEAR THE AREA OF BYSTANDERS BEFORE OPERATING.
operatIon Mowing Tips The following suggestions will produce the best cut quality and lawn appearance: NOTE: The MPV must be in low gear in order to engage the blades. • The cutting deck should be properly leveled for best mowing performance. (See Leveling the Deck on page 32.) • Keep blades sharp. • Do not mow grass when wet. • Adjust travel speed to match conditions. Travel at slower speeds when mowing thick or tall grass and higher speeds when mowing thin grass.
operatIon Reverse Mow Override (RMO) As a safety precaution, the MPV will prevent the operator from mowing in reverse unless manually overridden. Do not mow in reverse unless absolutely necessary. The Reverse Mow Override mode allows for the MPV to operate with the mower blades running while traveling in reverse. Use extreme caution when mowing in reverse. NOTE: The Reverse Mow Override is reset any time the drive switch is taken out of reverse mode.
operatIon Slope Sighting WWW. RAVENAMERI C A.
operatIon Generate Mode Safety Information Exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO. Even when you use the MPV generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO detector in the home.
operatIon CAUTION! • For outdoor use only. ONLY use the MPV generator outdoors and far away from open windows, doors, and vents. These openings can pull in generator exhaust. • Do not allow children or untrained individuals to use this unit. • Keep all bystanders, children, and pets at least 10 feet away. • Wear sturdy and dry shoes or boots. Do not operate while barefoot. • Do not touch bare wire or receptacles. • Always close the receptacle covers when not in use.
operatIon The MPV has a switch to alternate between generate mode and drive mode. If the switch (located on the power panel) is in generate mode, the MPV will NOT move. Likewise, if the switch on the power panel is in drive mode, the panel will NOT produce electricity. Electrical devices running on AC current must be connected according to their wattage requirements. The rated (running) and surge wattage for the MPV generator is 6,500 and 7,100, respectively.
operatIon Load Connection Method The load must be connected to DC terminals with the proper polarity (load’s positive to positive DC terminal and load’s negative to negative DC terminal). DC Usage This Generator is equipped with a cigarette lighter style 12V DC receptacle. The maximum draw for the DC outlet is 8.3 Amps. The 12V DC receptacle is not intended for use to charge automotive batteries.
operatIon Electric Motor Loads Mo t o r Si ze ( H P) It is characteristic of common electric motors in normal operation to draw up to six times their running current while starting. This table may be used to estimate the watts required to start electric motors; however, if an electric motor fails to start or reach running speed, turn off the appliance or tool immediately to avoid equipment damage.
servICe & MaIntenanCe IMPORTANT Never add more loads than the generator capacity. Take special care to consider surge loads in generator capacity as previously described. Exceeding the generator’s wattage/amperage capacity can damage the generator and/or electrical devices connected to it.
servICe & MaIntenanCe Deck Maintenance The cutting deck must be removed when changing the blades. Removing the deck will not change the deck height settings. The deck is pre-set at the factory for grass requiring higher cut lengths. You may choose to set the deck height to a lower cutting height if necessary. Removing the Cutting Deck A St o p En g i n e Re m o v e K e y B Lo w e r D e c k t o Lo w e s t Po s i t i o n C D i s c o n n e c t Pl u g D Pu l l Pi n s E a. b. c. d. e. f.
servICe & MaIntenanCe Attaching the Cutting Deck A St o p En g i n e Re m o v e K e y C B Sl i d e D e c k Un d e r D e c k D Re p l a c e Pi n s Lo w e r D e c k t o Lo w e s t Po s i t i o n E a. b. c. d. e. f. Re c o n n e c t Pl u g F Ra i s e D e c k t o H i g h e s t Po s i t i o n Ensure the MPV is turned off with the key removed. Check that the Deck lift lever is in the lowest position, then slide the deck under the MPV. Place the deck lift lever into the lowest setting.
servICe & MaIntenanCe Leveling the Deck Before leveling the deck, ensure the MPV is parked on a level surface. Check the tires to ensure the rear tires are inflated to 15 psi and that the front tires are inflated 12 psi. If the tires are not properly inflated, the appearance of your lawn and cutting height may be affected.
servICe & MaIntenanCe Front to Rear (Lock Nut) Adjustment B C Re m o v e F r o n t Pi n T i e Ro d En d Lo o s e n 16 m m D Lo c k Nu t E T i g h t e n o r Lo o s e n Ro d En d F Me a s u r e G Re p l a c e F r o n t Pi n T i g h t e n 16 m m a. b. c. d. e. f. g. Lo c k Nu t Ensure the MPV is turned off with the key removed, and that the deck is unplugged (see page 30 step C). Remove the pin from the deck front link rod. Loosen the lock nut using a 16mm wrench.
servICe & MaIntenanCe Blade Care Blades must be kept sharp for best results. Replace blades that are dull, damaged or bent. WARNING! CAUTION! WRAP BLADES IN HEAVY CLOTH WHEN WORKING WITH OR NEAR THEM. YOU MAY ALSO BLOCK THE MOWER BLADE WITH A PIECE OF WOOD TO PREVENT ACCIDENTAL SPINNING. ALWAYS WEAR GLOVES WHEN HANDLING MOWER BLADES OR WORKING NEAR HOT PARTS OF THE MPV. Never re-use the blade adapter or domed washer.
servICe & MaIntenanCe Oil Maintenance To keep the engine running and operating properly, follow the oil change intervals in the Maintenance Schedule on page 43. DO NOT OPERATE WITHOUT ENGINE OIL! Check the oil level before each use of the MPV and add 10W-30 when necessary. The MPV MUST be on level ground when checking the oil level.
servICe & MaIntenanCe Check the Oil Ru n t h fo r a s ( 5 Mi n m a x ), o ff to A e En g i n e h o r t tim e u te s th e n T u rn Wa r m Oi l C B Pu l l Se r v i c e H a t c h La t c h e s t o Op e n C h e c k Oi l Le v e l D Pr e s s D i p s t i c k I n t o t h e Oi l F i l l T u b e E F HI To ensure optimal performance of your MPV, keep the oil levels BETWEEN the Hi and Lo fill levels on the Dipstick. Too much or too little oil in the engine can adversely affect performance and longevity.
servICe & MaIntenanCe Engine Cooling System The engine will overheat if its external surfaces are not kept clean. To prevent overheating and engine damage, make sure the grass screen, cooling fins, and any other engine surfaces are cleared off to allow for optimal cooling. Spark Plug Maintenance Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. The appropriate spark plug type is listed in the table on page 47.
servICe & MaIntenanCe Spark Arrestor The MPV is fitted with a spark arrestor which complies with USDA - Forest service standard S100-1C. The spark arrestor (fitted to the exhaust outlet of the muffler) should be cleaned with a soft wire brush after every 50 hours or every 6 months of use. Replace with a new spark arrestor after every 100 hours of operation. Air Filter The engine will not run correctly when operating with a dirty air filter. Change the air filter more frequently in dusty environments.
servICe & MaIntenanCe Brake Adjustment If the MPV does not come to a complete stop when the brake pedal is pressed or if the rear wheels are able to roll while the parking brake is engaged, the brakes are not functioning properly and need adjustment. Follow the steps below for minor adjustments. If you suspect there is damage to the brake system, immediately contact support at 1-888-321-5700.
servICe & MaIntenanCe Servicing the 12 Volt Starter Battery and Terminals The 12 volt starter battery is located on the right side of the MPV, in front of the rear wheel. Always keep batteries and terminals clean and free of corrosion and dirt.
servICe & MaIntenanCe Starting the Engine with a Weak Battery The 12 Volt battery must be charged in order to start the engine. During normal operation, it is not necessary to charge the battery because the generator will charge the battery while the engine is running through the 12 volt regulator. The battery may require charging when it is activated for the first time or after the MPV has not been used for a long period of time.
servICe & MaIntenanCe Fuses The MPV requires one yellow 20 amp fuse for the ignition circuit, and one green 30 amp fuse for the charging circuit. The fuse connection is located under the operator seat and has a convenient slot for storage of the provided spare fuse. A spare is provided for both the 20 and 30 A fuses. If both provided fuses are blown during use, these fuses should be replaced with automotive-type plug-in fuses available at any automotive repair shop.
servICe & MaIntenanCe Cleaning Oil To maximize the longevity and appearance of your MPV, it is best to keep the unit stored in a covered, well ventilated area if possible. Clean and wax the painted metal parts periodically, using a high quality non-abrasive automotive wax. This is especially important if you are unable to always store it indoors in a covered area or in a protected backyard shed. Change the engine oil before storing the MPV. Follow the steps on page 35 to change the oil.
troubleshootIng PROB LEM C AUSE SOLUT I ON Engine runs erratically Fuel line blocked. Clean fuel line/filter. Dirty or old fuel. Drain tank. gasoline. Dirty air filter. Clean/replace air filter. Engine overheats Engine clicks but will not start Excessive Vibration Refill with fresh, clean Spark plug wire loose. Check and connect wire. Air intake screen plugged. Clean any debris from around cooling fins and blower housing. Oil level low. Check oil, fill with proper amount.
troubleshootIng PROB LEM C AUSE SOLUT I ON MPV will not move Generate mode is set to on. Set generate mode to off. Parking brake engaged. Disengage parking brake. IMPORTANT INFORMATION ABOUT THE GENERATOR NOTE: The generator is equipped with five (5) circuit breakers. One each for the 20A, 30A, 12V DC receptacles, plus a main breaker. An overload of the 120V AC circuits will trip the 30 and 20A breakers. Press the tripped breaker to reset.
troubleshootIng IMPORTANT INFORMATION ABOUT SYSTEM FUSES WARNING! THIS SYSTEM IS EQUIPPED WITH SEVERAL FUSES THAT PROTECT THE ELECTRICAL SYSTEM AND COMPONENTS FROM SEVERE DAMAGE IN THE EVENT OF A SYSTEM FAILURE. PLEASE NOTE THAT IF ANY OF THE FOLLOWING OCCUR DO NOT ATTEMPT TO SERVICE OR REPLACE THE FUSES YOURSELF. IMMEDIATELY CALL DGP FOR ASSISTANCE TO AVOID PERSONAL INJURY OR FURTHER DAMAGE TO YOUR MPV! The fuses are located as indicated in the diagram below.
speCIFICatIons T EC H NI C AL I NF ORMAT I ON Model Number: MPV-7100 Engine Displacement 420cc Engine Manufacturer RATO Engine Type OHV Extended Life Gasoline Capacity: 5 gal/19 ltr Gasoline Type: Unleaded <10% Ethanol Front Tires: 18 x 8.5-8 4-ply Inflate front tires to 12 psi. Inflate rear tires to 15 psi. Rear Tires: 20 x 8-10 4-ply Oil Capacity: 1 ltr/1 qt Use oil type SAE 10W-30 API SM or better. Cutting Width (In.
parts & aCCessorIes PART S AND AC C ESSORI ES/SERVI C E I T EMS MPV Re p l a c e m e n t Pa r t s Part Name Component Description Part Number MPV Blade Set MPV Replacement Blades – Qty 2 BL46 MPV Blade Bolt & Adapter Kit Blade Adapter, Bolt, Flat Washer & BL46A Lock Washer Universal Gauge Wheel Set Wheel, Bolt, & Nut GA46 MPV Fuel Filter Fuel Filter FF420 MPV Air Filter Set Air Filter AF420 Universal Deck Pin Set Deck Pin QRP46 LED Headlight Set Headlight Assembly, Mounting Bracket HL46
Warranty & regIstratIon 6 7 Exclusions: This warranty does not cover: normal wear; contaminants in the fuel or oil; damage as a result of use in a manner for which the product was not designed; damage caused by modification or use of unsuitable attachments or accessories, or other misuse and neglect; damage caused by failure to follow the prescribed warnings, operating practices, maintenance, and storage procedures; parts affected or damaged by accident and/or collision; damage due to transporting, handli
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I MPORT ANT The MPV is not an ATV. Avoid driving through water. Store the MPV in a covered, well-ventilated area at all times. Never interact with the generator if it is wet.
