87063_1.book Page 1 Monday, December 19, 2005 3:22 PM MK II Wheel Drive Installation Guide Document number: 87063-1 Date: December 2005 www.Busse-Yachtshop.de email: info@busse-yachtshop.
87063_1.book Page 2 Monday, December 19, 2005 3:22 PM www.Busse-Yachtshop.de email: info@busse-yachtshop.
87063_1.book Page 3 Monday, December 19, 2005 3:22 PM MK II Wheel Drive 3 System layout Wheel drive Course computer Boat's electrical distribution panel Fluxgate compass Rudder position sensor Control unit D8908-1 NMEA instrument or navigator www.Busse-Yachtshop.de email: info@busse-yachtshop.
87063_1.book Page 4 Monday, December 19, 2005 3:22 PM 4 MK II Wheel Drive Parts supplied Wheel drive parts Pedestal bracket 16 mm spoke clamp insert (x3) 12 mm spoke clamp insert (x3) Clamp screw, M5 x 16 mm (x6) Bracket screw, No 10 x 3/4 in (x4) Wheel drive Spoke clamp (x3) 6 mm drill bit 4 mm drill bit 3 mm allen key Power cable 4.
87063_1.book Page 5 Monday, December 19, 2005 3:22 PM MK II Wheel Drive 5 Tools required 1. Tape measure (metric/imperial) 2. Pliers and cross-head/pozi-drive screwdriver 3. Hammer and center punch 4. Pencil, masking tape 5. Spanner (Wrench) for the wheel nut 6. Washing-up liquid (to lubricate the spokes) 7. Hacksaw to cut the pedestal bracket 8. Power/battery Drill 9. 4 mm + 6 mm drill bits (supplied) 10. 3 mm allen key (Hex key, supplied) www.Busse-Yachtshop.de email: info@busse-yachtshop.
87063_1.book Page 6 Monday, December 19, 2005 3:22 PM 6 MK II Wheel Drive Wheel drive The Raymarine wheel drive will fit 3, 4, 5, 6, 7 or 8 spoke wheels. It is designed to operate with steering systems with between 1 to 3.5 turns lock to lock.
87063_1.book Page 7 Monday, December 19, 2005 3:22 PM MK II Wheel Drive 7 Drilling the spoke clamp holes D8888-1 1. Remove the wheel drive front cover: • the front cover is held onto the wheel drive by three ‘push-fit’ posts which sit in three sockets on the drive ring • to remove the cover, hold the motor in one hand and use your other hand to pull the cover up and away from the drive unit (as shown below) 2. Identify the appropriate spoke clamp holes for your wheel.
7063_1.book Page 8 Monday, December 19, 2005 3:22 PM 8 MK II Wheel Drive Top 2 spoke clamp holes are pre-drilled 4 or 8 spokes D8892-1 3 or 6 spokes Note: The wheel drive is designed to work with 3 spoke clamps on 4 or 8 spoke wheels. For cosmetic reasons, however, you may want to fit an extra spoke clamp to the fourth spoke. Raymarine dealers can supply an extra spoke clamp (part number A18089). 3. Drill the appropriate spoke clamp holes using the larger of the supplied drill bits (6.
87063_1.book Page 9 Monday, December 19, 2005 3:22 PM MK II Wheel Drive 9 4. Align the cover with the wheel drive: • the two pre-drilled holes (marked with an arrow) must line up with their matching pair of threaded inserts on the drive ring (also marked with an arrow) • make sure that the other spoke clamp holes align with their threaded inserts Note: The cover will only fit back onto the wheel drive when you have aligned the two parts correctly.
87063_1.book Page 10 Monday, December 19, 2005 3:22 PM 10 MK II Wheel Drive Securing the wheel drive to the wheel 1. Remove the wheel from the pedestal and place it on top of the drive unit, with the front of the wheel and drive both facing up. 2. Using the wheel drive template at the end of this booklet, select the correct set of spoke clamp inserts for your wheel: • measure the spoke diameter at a distance of about 135 mm (5.
87063_1.book Page 11 Monday, December 19, 2005 3:22 PM MK II Wheel Drive 11 Attaching the pedestal bracket Note: If your wheel is bulkhead or box pedestal mounted, you will need to obtain a bulkhead fitting kit (part number E15017) from your Raymarine dealer. Fitting instructions are supplied with the kit.
87063_1.book Page 12 Monday, December 19, 2005 3:22 PM 12 MK II Wheel Drive Pedestal bracket – length and position Note: If you are replacing an existing 4000 wheel drive, you need to: remove the old pedestal bracket, cut the new bracket pin to the correct length (see steps 2 and 3 below), then secure it in the standard orientation using the existing pedestal holes. 1.
87063_1.book Page 13 Monday, December 19, 2005 3:22 PM MK II Wheel Drive 13 ing the standard orientation, you can install the bracket so the pin is at the top (above the mounting holes). Alternative D8901-1 Standard (also for retro-fit) D8902-1 5. Making sure the slot is central at the bottom of the drive unit (6 o’clock position) and the pin is in the middle of the slot, carefully draw around the bracket. 6. Remove the wheel, then hold the bracket on the pedestal in the location you have marked. 7.
87063_1.book Page 14 Monday, December 19, 2005 3:22 PM 14 MK II Wheel Drive D8903-1 154 mm (6.1 in) 8. When the pedestal bracket is correctly positioned and aligned, mark around the inside of the slots, then remove the bracket. 9. Use a center-punch to mark the center of each slot, then use the smaller supplied drill bit to drill a 4.0 mm (5/32 in) diameter hole. D8904-1 Note: Drill at right angles to the pedestal surface. 10.
87063_1.book Page 15 Monday, December 19, 2005 3:22 PM MK II Wheel Drive 15 Note: If the wheel is bent or the wheel drive is off center, the pin will move up and down in the back plate slot. As long as the pin does not hit the top or bottom of the slot, this pin movement will not affect the drive unit’s performance. 13. When you have checked alignment, fully tighten all four screws.
87063_1.book Page 16 Monday, December 19, 2005 3:22 PM 16 MK II Wheel Drive D8906-1 • if the pedestal has a cable duct, use this for the drive cable to make sure that it cannot foul the steering mechanism 3. Run the drive cable back to the course computer and connect the two cores to the Drive terminals as shown. Course computer SEATALK POWER IN RF GND Blue D8907-1 Brown www.Busse-Yachtshop.de email: info@busse-yachtshop.
87063_1.book Page 17 Monday, December 19, 2005 3:22 PM MK II Wheel Drive 17 Rudder position sensor The rudder position sensor connects directly to the boat’s tiller arm or quadrant. Installing the sensor involves five steps: 1. 2. 3. 4. 5. Ensuring correct alignment Securing the sensor to the boat Attaching the sensor to the tiller arm Checking alignment Connecting to the course computer 70 mm (2.75 in) D8916-1 140 mm (5.5 in) 60 mm (2.4 in) 187 mm (7.
87063_1.book Page 18 Monday, December 19, 2005 3:22 PM 18 MK II Wheel Drive Front view - rudder amidships Ball joints (level) Connecting rod Sensor arm Parallel Rudder position sensor Tiller arm or quadrant Mounting base Top view - rudder amidships Cable entry Parallel 60˚ 90˚ 60˚ Maximum permitted travel: +/- 60˚ Minimum: 75 mm (3 in) Maximum: 310 mm (12 in) D8917-1 Min: 101 mm (4 in) Optimum: 140 mm (5.5 in) Max: 190 mm (7.
87063_1.book Page 19 Monday, December 19, 2005 3:22 PM MK II Wheel Drive 19 Securing the sensor to the boat Location Mount the rudder position sensor on a suitable base alongside the rudder stock and tiller arm. Note: If necessary, you can install the sensor upside down. If you mount the sensor in this way, you must swap the red and green cable connections at the course computer. Securing the rudder position sensor 1.
87063_1.book Page 20 Monday, December 19, 2005 3:22 PM 20 MK II Wheel Drive Checking alignment Move the rudder from hardover to hardover and check that at all rudder angles: • all moving parts of the sensor remain free from any obstructions • the sensor and connecting rod remain accurately aligned • the ball joints do not bind Connecting to the course computer 1. The rudder position sensor is supplied with 10 m (32 ft) of cable.
87063_1.book Page 21 Monday, December 19, 2005 3:22 PM MK II Wheel Drive 21 Template The wheel drive - spoke clamp template is printed on the following page. www.Busse-Yachtshop.de email: info@busse-yachtshop.
87063_1.book Page 22 Monday, December 19, 2005 3:22 PM Wheel drive - spoke clamp template Spoke clamp Spoke clamp insert 16 mm (5/8 in) 12 mm (1/2 in) 135 mm (5.3 in) Spoke diameters Center of wheel D5410-1 www.Busse-Yachtshop.de email: info@busse-yachtshop.
87063_1.book Page I Monday, December 19, 2005 3:22 PM Raymarine World Wide Warranty I Raymarine World Wide Warranty Raymarine Inc. APPLICABLE TO PRODUCTS SOLD THROUGH OFFICIAL RAYMARINE INC. DEALERS, DISTRIBUTORS AND BOAT BUILDERS WITHIN THE AMERICAS AND CARIBBEAN. Limited warranty Subject to the terms, conditions and limitations set forth in this U.S.
87063_1.book Page II Monday, December 19, 2005 3:22 PM II Upon the expiration of the On Board Warranty Period, you are still eligible to receive standard warranty service for the remaining term of the Warranty Period, but will not be eligible for continued On Board Warranty Service.
87063_1.book Page III Monday, December 19, 2005 3:22 PM Raymarine World Wide Warranty III Raymarine UK Ltd. APPLICABLE TO PRODUCT SOLD THROUGH OFFICIAL RAYMARINE UK LTD. DEALERS, DISTRIBUTORS AND BOAT BUILDERS WITHIN EUROPE, THE MIDDLE AND FAR EAST, AFRICA AND AUSTRALASIA. Limited Warranty The Raymarine warranty terms and conditions as described below do not affect the customers legal rights and complies with EU Directive 1999/44/EC.
87063_1.book Page IV Monday, December 19, 2005 3:22 PM IV 3.2 In cases where the customer is requesting a warranty service and a Raymarine certified installer has not installed the product; i.e. Product warranty, the affected product must be returned to the customer’s local Raymarine approved service agent or direct to Raymarine with: 3.2.1 proof of purchase showing the date of purchase and the name of the supplier of the product; and 3.2.2 the serial number of the affected product; or 3.2.
87063_1.book Page V Monday, December 19, 2005 3:22 PM Raymarine World Wide Warranty V 4.10 If repairs are necessary under the warranty, the affected product must be forwarded to a Raymarine facility or a Raymarine approved service agent, at the owner’s expense. 4.11 The Raymarine warranty does not cover any differences in material, coloring or size between those alluded to in corporate advertising, literature or published on the internet, which are not specifically objected to at the time of delivery. 4.
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