Raynor Garage Doors 1101 E. River Road Dixon, Illinois 61021 Complies with UL 325 regulations effective January 1, 1993 GARAGE DOOR OPENER Model 1245RGD 1/3 HP For Residential Use Only Owner’s Manual ■ Please read this manual and the enclosed safety materials carefully! ■ Fasten the manual near the garage door after installation. ■ The door WILL NOT CLOSE unless the Protector System® is connected and properly aligned. ■ Periodic checks of the opener are required to ensure safe operation.
TABLE OF CONTENTS Introduction Pages 2-5 Adjustment Safety symbol and signal word review........................2 Preparing your garage door ........................................3 Tools needed ...............................................................3 Planning .....................................................................4 Carton inventory ..........................................................5 Hardware inventory .....................................................
Preparing your garage door WARNING Before you begin: • Disable locks. • Remove any ropes connected to garage door. • Complete the following test to make sure your garage door is balanced and is not sticking or binding: 1. Lift the door about halfway as shown. Release the door. If balanced, it should stay in place, supported entirely by its springs. 2. Raise and lower the door to see if there is any binding or sticking.
Planning Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener. SECTIONAL DOOR INSTALLATION Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with glass panels, etc.).
Carton Inventory Your garage door opener is packaged in two cartons which contain the motor unit and all parts illustrated below. Accessories will depend on the model purchased. If anything is missing, carefully check the packing material. Parts may be stuck in the foam. Hardware for installation is also listed below.
CAUTION ASSEMBLY STEP 1 Attach the T-Rail to the Motor Unit To avoid serious damage to opener, ONLY use screws mounted in top of motor unit. To avoid installation difficulties, do not run the garage door opener until instructed to do so. • Remove the two washered screws mounted in top of motor unit. • Position T-rail at a 45˚ angle to opener so one hole in T-rail and motor unit line up. • Thread one of the washered screws part way in.
ASSEMBLY STEP 3 Outer Nut Tighten the Chain Lock Washer Inner Nut To Tighten Outer Nut • Spin the inner nut and lock washer down the threaded shaft, away from the trolley. • To tighten the chain, turn outer nut in the direction shown. As you turn the nut, keep the chain from twisting. • When the chain is approximately 1/2" above the base of the T-rail at its midpoint, re-tighten the inner nut to secure the adjustment. Sprocket noise can result if chain is either too loose or too tight.
INSTALLATION STEP 1 Determine the Header Bracket Location Finished Ceiling Vertical Centerline Header Wall 2x4 WARNING To prevent possible SERIOUS INJURY or DEATH: • Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required. DO NOT install header bracket over drywall. • Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.
ONE-PIECE DOOR WITHOUT TRACK 1. Close the door and mark the inside vertical centerline of your garage door. Extend the line onto the header wall above door, as shown. If headroom clearance is minimal, you can install the header bracket on the ceiling. See page 10. If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not supplied) to securely fasten the 2x4 to structural supports as shown. 2. Open your door to the highest point of travel as shown.
INSTALLATION STEP 2 Install the Header Bracket Wall Mounting Holes You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements. Do not install the header bracket over drywall. If installing into masonry, use concrete anchors (not provided). CEILING MOUNT ONLY The nail hole is for positioning only. You must use lag screws to mount the header bracket.
INSTALLATION STEP 3 Attach the T-Rail to the Header Bracket • Position the opener on the garage floor below the header bracket. Use packing material as a protective base. NOTE: If the door spring is in the way you’ll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring. • Position the rail bracket against the header bracket. • Align the bracket holes and join with a clevis pin as shown. • Insert a ring fastener to secure.
CAUTION INSTALLATION STEP 4 Position the Opener To prevent damage to garage door, rest garage door opener rail on 2x4 placed on top section of door. Follow instructions which apply to your door type as illustrated. SECTIONAL DOOR OR ONE-PIECE DOOR WITH TRACK A 2x4 laid flat is convenient for setting an ideal doorto-rail distance. • Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
WARNING INSTALLATION STEP 5 Hang the Opener To avoid possible SERIOUS INJURY from a falling garage door opener, fasten it SECURELY to structural supports of the garage. Concrete anchors MUST be used if installing any brackets into masonry. Two representative installations are shown. Yours may be different. Hanging brackets should be angled (Figure 1) to provide rigid support. On finished ceilings (Figure 2), attach a sturdy metal bracket to structural supports before installing the opener.
WARNING INSTALLATION STEP 6 Install the Door Control To prevent possible serious injury or death from electrocution: • Be sure power is not connected before installing door control. • Connect only to 24 VOLT low voltage wires. To prevent possible serious injury or death from a closing garage door: • Install door control within sight of garage door, out of reach of children at a minimum height of 5 feet, and away from all moving parts of door.
INSTALLATION STEP 7 Install the Light and Lens INSTALL THE LIGHT • Install a 75 watt maximum light bulb in the socket. The light will turn ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the light will turn OFF. • If the bulb burns out prematurely due to vibration, replace with a Garage Door Opener bulb. Panel Screw Light Lens Lens Slot 75 Watt Max. Light Bulb INSTALL THE LENS • Locate and loosen (approximately 1/8") the two screws near top of opener front panel.
WARNING INSTALLATION STEP 9 Electrical Requirements To prevent possible SERIOUS INJURY or DEATH from electrocution or fire: • Be sure power is not connected to the opener, and disconnect power to circuit BEFORE removing cover to establish permanent wiring connection. • Garage door installation and wiring MUST be in compliance with all local electrical and building codes. • NEVER use an extension cord, 2-wire adapter, or change plug in any way to make it fit outlet. Be sure the opener is grounded.
WARNING INSTALLATION STEP 10 Install The Protector System® • Be sure power is not connected to the garage door opener BEFORE installing the safety reversing sensor. • To prevent SERIOUS INJURY or DEATH from a closing garage door: – Correctly connect and align the safety reversing sensor. This required safety device MUST NOT be disabled. – Install the safety reversing sensor so beam is NO HIGHER than 6" above garage floor.
INSTALLING THE BRACKETS Be sure power to the opener is disconnected. Install and align the brackets so the sensors will face each other across the garage door, with the beam no higher than 6" above the floor. They may be installed in one of three ways, as follows. Figure 1 DOOR TRACK MOUNT (RIGHT SIDE) Door Track Lip Garage door track installation (preferred): • Slip the curved arms over the rounded edge of each door track, with the curved arms facing the door.
MOUNTING AND WIRING THE SAFETY SENSORS • Slide a 1/4"-20x1/2" carriage bolt head into the slot on each sensor. Use wing nuts to fasten sensors to brackets, with lenses pointing toward each other across the door. Be sure the lens is not obstructed by a bracket extension. See Figure 4. • Finger tighten the wing nuts. • Run the wires from both sensors to the opener. Use insulated staples to secure wire to wall and ceiling. • Strip 1/4" of insulation from each set of wires.
CAUTION INSTALLATION STEP 11 Fasten the Door Bracket To prevent damage to garage door, reinforce inside of door with angle iron both vertically and horizontally. Follow instructions which apply to your door type as illustrated below or on the following page. A horizontal reinforcement brace should be long enough to be secured to two or three vertical supports. A vertical reinforcement brace should cover the height of the top panel. Figure 1 shows one piece of angle iron as the horizontal brace.
ONE-PIECE DOORS Please read and comply with the warnings and reinforcement instructions on the previous page. They apply to one-piece doors also. • Center the door bracket on the top of the door, in line with the header bracket as shown. Mark either the left and right, or the top and bottom holes. • Metal Doors: Drill 3/16" pilot holes and fasten the bracket with the 1/4"-14x5/8" self-threading screws provided.
INSTALLATION STEP 12 Inner Trolley Connect Door Arm to Trolley Outer Trolley Follow instructions which apply to your door type as illustrated below and on the following page. SECTIONAL DOORS ONLY • Make sure garage door is fully closed. Pull the emergency release handle to disconnect the outer trolley from the inner trolley. Slide the outer trolley back (away from the door) about 2" as shown in Figures 1, 2 and 3.
ALL ONE-PIECE DOORS 1. Assemble the door arm: • Fasten the straight and curved door arm sections together to the longest possible length (with a 2 or 3 hole overlap). • With the door closed, connect the straight door arm section to the door bracket with the 5/16"x1-1/4" clevis pin. • Secure with a ring fastener. 2. Adjustment procedures: On one-piece doors, before connecting the door arm to the trolley, the travel limits must be adjusted.
WARNING ADJUSTMENT STEP 1 Adjust the UP and DOWN Travel Limits Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door. • Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system. • If one control (force or travel limits) is adjusted, the other control may also need adjustment. • After any adjustments are made, the safety reversal system MUST be tested.
WARNING ADJUSTMENT STEP 2 Adjust the Force Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door. • Too much force on garage door will interfere with proper operation of safety reversal system. • NEVER increase force beyond minimum amount required to close garage door. • NEVER use force adjustments to compensate for a binding or sticking garage door.
WARNING ADJUSTMENT STEP 3 Test the Safety Reversal System Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door. • Safety reversal system MUST be tested every month. • If one control (force or travel limits) is adjusted, the other control may also need adjustment. • After ANY adjustments are made, the safety reversal system MUST be tested.
OPERATION IMPORTANT SAFETY INSTRUCTIONS WARNING To reduce the risk of severe injury or death: 1. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS. 2. ALWAYS keep remote controls out of reach of children. NEVER permit children to operate or play with garage door control push buttons or remote controls. 3. ONLY activate garage door when it can be seen clearly, it is properly adjusted, and there are no obstructions to door travel. 4. ALWAYS keep garage door in sight until completely closed.
Using the Wall-Mounted Door Control Press the button to open or close the door. Press again to reverse the door during the closing cycle or to stop the door while it's opening. PUSH BUTTON To Open the Door Manually WARNING • To prevent possible SERIOUS INJURY or DEATH from a falling garage door: – If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly.
Care of Your Opener Having a Problem? LIMIT AND FORCE ADJUSTMENTS: Weather conditions may cause some minor changes in door INCREASE TRAVEL operation requiring some DOWN UP readjustments, particularly during LIMIT CONTROLS the first year of operation. (Left side panel) Pages 24 and 25 refer to the limit and force adjustments. Only a screwdriver is required. Follow the instructions carefully. Repeat the safety reverse test FORCE CONTROLS (page 26) after any adjustment (Back panel) of limits or force. 1.
Having a Problem? (Continued) 11. The door reverses for no apparent reason and opener lights blink for 5 seconds after reversing: • Check the safety reversing sensor. Remove any obstruction or align the receiving eye. See Installation Step 10. 6. The garage door opens and closes by itself: • Be sure that all remote control push buttons are off. • Remove the bell wire from the door control terminals and operate from the remote only.
PROGRAMMING Your garage door opener has already been programmed at the factory to operate with your hand-held remote control. The door will open and close when you press the large push button. Below are instructions for programming your opener to operate with additional S AFETY S IGNAL remote controls. To Add an Additional Hand-held Remote Control USING THE “LEARN” BUTTON USING THE MULTI-FUNCTION DOOR CONTROL 1 3 2 9 1 7 1 3 9 1 7 3 5 5 KG KG 2 LOCK LIGHT 1 2 1.
To Add or Change a Keyless Entry PIN Note: Your new Keyless Entry must be programmed to operate your garage door opener. USING THE “LEARN” BUTTON USING THE MULTI-FUNCTION DOOR CONTROL 1 3 2 9 1 7 1 3 9 1 7 3 5 5 KG KG 2 LOCK LIGHT 1. Press and release the “learn” button on motor unit. The learn indicator light will glow steadily for 30 seconds. 1 2 NOTE: This method requires two people if the Keyless Entry is already mounted outside the garage. KG 1.
REPAIR PARTS Rail Assembly Parts 3 1 5 4 2 E AS RE IL G 3A4 RA .8 O N 6 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 1A995 41A4813 41A3489 183B99 41D3484 83A4 Master link kit Chain pulley bracket Complete trolley assembly One-piece T-rail Full chain assembly Rail grease Installation Parts 1 6 5 2 KEY PART NO. NO.
Motor Unit Assembly Parts 1 2 20 4 3 8 17 18 16 3 13 15 9 10 11 LIMIT SWITCH ASSY. (Down) Contact 14 Brown Wire Drive Gear Center Limit Contact 12 KEY NO. 1 2 3 PART NO.
ACCESSORIES Outside Quick Release: Required for a garage with NO access door. Model 971RGD Model 59LM Outside Keylock: Opens the garage door automatically from outside when remote control is not handy. Model 972RGD S AFETY S IGNAL 2-Channel Remote Control: Includes visor clip. Model 1708LM 8 foot Complete Rail: To allow an 8 foot door to open fully. Model 973RGD S AFETY S IGNAL 3-Channel Remote Control: Includes visor clip.
RAYNOR GARAGE DOORS SERVICE IS ON CALL OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE SIX DAYS A WEEK. SIMPLY DIAL OUR TOLL FREE NUMBER: HOW TO ORDER REPAIR PARTS Selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: • PART NUMBER • PART NAME • MODEL NUMBER 1-888-528-6306 HOURS: (Central Std. Time) 6:00 A.
