® Electric-Powered Go Kart OWNERS MANUAL Read and understand this entire manual before riding! Item Number 300001-SL
CONTENTS 1. Key Parts of the Ground Force .................................................................................... 4 2. Preparing for First-Time Use 2A. Un-box ............................................................................................................. 5 2B. Steering wheel ................................................................................................ 5 2C. Attach the seat ..........................................................................................
• Always check and obey any loacl laws or regulations which may affect the locations where the Ground Force may be used on public property. The Ground Force is meant to be used only in controlled environments free of potential traffic hazards, and not on public streets or sidewalks. Do not try to ride your Ground Force on public streets or in any areas where pedestrian or vehicle traffic may present a risk of collision or injury to yourself or others.
1. KEY PARTS OF THE GROUND FORCE Speed control Brake lever Tread Charger port Steering wheel Wheel Tie-rod Belt adjuster Brake adjuster (auxiliary) NOTE: Do not activate the speed control on the setting wheel unless you are in a safe, outdoor environment. Use this product only in areas free of potential traffic hazards and not on public streets or sidewalks. WARNING: REGARDING USE OF NON-RAZOR PRODUCTS WITH YOUR RAZOR GROUND FORCE. The Ground Force has been built to certain Razor design specifications.
TOOLS REQUIRED FOR ASSEMBLY • • • 5 mm hex key wrenches 10 mm box wrench (spanner) Razor recommends assembly by an adult with experience in mechanics Some tools may be supplied, however we recommend the use of mechanic’s grade tools. Use the supplied tools only as a last resort. WARNING: Failing to properly adjust and tighten the screws, nuts and bolts that affix the steering wheel and seat can cause you to lose control and crash. 2. PREPARING FOR FIRST-TIME USE ❏ 2A. Un-box. Remove contents from box.
Tighten securely. Position the tie-rod control arm onto the steering axle as shown in Figure 3a and install the washers and fixing bolt. Using a 10 mm wrench, tighten securely. Figure 3a Figure 3b Tighten the tie-rod control arm using a 5 mm hex key wrench. WARNING: Failure to use the washer and lock washer or failure to properly tighten the steering wheel may cause you to lose control and crash. ❏ 2C. Attach the seat without seat belt assembly.
❏ 2D. Optional attaching the seat with seat belt assembly. Locate the four (4) long seat attachment screw and seat-belt assembly in the parts bag. Position the seat over the frame and align it with the holes in the frame. Position the seat-belt anchors with the lap/shoulder assembly on the left side and the receiver latch on right side. Insert the screws as shown in Figure 5a and tighten.
If the adjuster at the lever is threaded outward and the brake still has too much slack, use the auxiliary adjuster at the rear brake for additional adjustment (shown in Figure 6b). Figure 6a Figure 6b WARNING: Practice in an open area free from obstacles until you are familiar with the brake function. Avoid skidding to a stop as this can cause you to lose control as well as cause damage in the rear tires. ❏ 2F. Charging the battery prior to use.
❏ 2G. Circuit breaker. The circuit breaker (next to charger input port in Figure 7a) will automatically shut off the power to the motor in the event an overload condition is placed on the motor. An excessive overload, such as too heavy a driver or too steep a hill, could cause the motor to overheat. If the Ground Force suddenly stops running, wait a few seconds and then push breaker to reset the circuit. Avoid whatever conditions caused the breaker to trip and avoid repeatedly tripping the breaker. 3.
❏ 4A. ADJUSTING THE BELT. The circuit breaker (next to charger input port in Figure 7a) will automatically shut off the power to the motor in the event an overload condition is placed on the motor. An excessive overload, such as too heavy a driver or to NOTE: Turn power switch off before maintenance procedures. If the drive system makes loud noises, slips or makes grinding sounds during the power-on condition, this indicates the belt is probably making the noise.
❏ 4B. WHEEL REMOVAL PROCEDURE. Occasionally the wheels need to be replaced when worn out. The front and rear wheels are identical and can be interchanged. The only difference is how the wheels attach. The rear wheels are keyed to the rear axle, while the front wheels have bearings (608ZZ = standard skateboard bearings). 4B-1.) To remove a wheel, loosen and remove the self-locking nut (13 mm socket or wrench required for the front wheels; 17 mm socket or wrench required for the rear wheels).
4B-3.) To replace a rear wheel, make sure the keys are properly seated in the axle and aligned with the key ways in the wheel (Figure 11). Tighten the self-locking nut securely. NOTE: The razor logo on the tread must face out. Figure 11 ❏ 4C. REPLACING THE BELT. Occasionally the belt needs to be replaced when worn out. Tools required for rear wheel and axle removal: (1) 17 mm open end or socket wrenches, (1) 5 mm Allen key, (1) 2 mm Allen key, (1) rubber mallet.
Figure 12a Figure 12b 4C-4.) Remove the brake guard and, using the small Allen key, loosen setscrew to release the brake drum. This may or may not require the loosening of the brake cable to gain access to the fixing screw. Loosen the drive pulley in the same manner. Slide the brake drum toward the drive pulley. 4C-5.) Lightly tap the end of the axle with a rubber mallet. DO NOT USE A HAMMER as this will damage the thread. The axle will slide through the bearing hanger on the frame.
5. SAFETY THE FOLLOWING RECOMMENDATIONS ARE EXPECTED FROM: ASTM F1928-98, “STANDARD SAFETY GUIDE FOR CONSUMER RECREATIONALY USE OF FUN-CARTS” Go kart shall not be operated with any modifications to the kart or it’s components.
6. ADDITIONAL RAZOR SAFETY WARNINGS WARNING: Maintain a hold on the steering wheel at all times. WARNING: Never use near steps or swimming pools. WARNING: Traffic can be fatal. Do not drive on streets or around cars. WARNING: Keep your fingers, long hair and other body parts away from the drive system, rotating wheels, and all other moving components.
7.
ILLUSTRATED PARTS BREAKDOWN Figure 14
8. RAZOR LIMITED WARRANTY & REGISTRATION The manufacturer warranties this product to be free of manufacturing defects for a period of 90 days from date of purchase. This Limited Warranty does not cover normal wear and tear, crash damage, tire tread wear, cables, nor any damage, failure or loss caused by improper assembly, maintenance, storage or use of the Razor Ground Force.
SB 1918 (CALIFORNIA) DECLARATION: YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS SCOOTER/ELECTRIC VEHICLE. TO DETERMINE IF COVERAGE IS PROVIDED, YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT.
QUESTIONS: Please read the owner’s manual thoroughly. If you still have questions, check our website for updates and contact information. Spare tires and batteries are available! Keep your Razor Ground Force running for years with these and other genuine Razor parts. Visit our website and e-mail us for more information on spare part availability. Specifications subject to change without notice. Patent Pending Rev. 07/25/05 © Copyright 2005 Razor USA. All rights reserved.
