600 Series Security Windows Model 600 Model 601 / 603 Model 602 / 604 Drive-Thru Window
TABLE OF CONTENT Topic Page Disclaimer Serial Number Identification Contact Sheet Introduction Product Information Description Specifications Dimensions Safety Information Installation Procedures Tools needed Materials Needed Physical Installation Electrical Installation Initial Operations and Testing Adjustments and Calibrations Operational Procedures Modes of Operation Operations Control Identification, Explanation and Function Maintenance Maintenance Schedule Daily Monthly Yearly Service Troubleshootin
DISCLAIMER READY ACCESS DISCLAIMS ANY LIABILITY FOR ANY DAMAGE OR HARM CAUSED TO THE MODEL 600 DRIVE-THRU WINDOW, IT’S OPERATOR OR ANY OTHER EQUIPMENT HOWEVER CAUSED IF THE MODEL 600 DRIVE-THRU WINDOW IS REPAIRED OR SERVICED BY ANYONE OTHER THAN AN AUTHORIZED SERVICE ENGINEER OR CONTRARY TO THE MANUFACTURERS WRITTEN INSTRUCTION CONTAINED HEREIN.
INTRODUCTION The Ready Access window is quality designed to give you years of reliable, trouble-free service. Each window is shipped pre-assembled, fully glazed and ready for installation. All Ready Access windows are thoroughly tested prior to shipping. The 600 Series of Single Door Slider Windows are the only completely modular security drive-thru system designed to meet your specific security needs.
PRODUCT INFORMATION Model 600 • The Model 600 has a moveable Service Panel. This offers the option of servicing customers personally. The service panel self latches each time it closes and features a deadbolt lock for complete security during closed hours. • Manual or Electric Operations The Model 600 Single Door Slider keeps building costs down by offering the window in a manual operating style. Or for those who experience heavier traffic, an electric operating style is also available.
Model 601 / 603 • The Model 601 has a moveable Service Panel. This offers the option of servicing customers personally. The service panel self latches each time it closes and features a deadbolt lock for complete security during closed hours. • The Model 603 has a Stationary Panel. In high-risk areas the fixed glass allows for ample visibility without the risk of face-to-face contact. An optional full sized S.S. inside counter available. • Manual or Electric Operations.
• Fully Assembled, Ready to Install Ready Access windows are shipped completely pre-assembled, and fully glazed for lower installation costs. Normal installation takes less than two hours. • Warranty and Service Support Your Ready Access window comes with a one year limited warranty on parts and labor provided by a worldwide service organization. STANDARD OPTIONS.
Model 602 / 604 • The Model 602 has a moveable Service Panel. This offers the option of servicing customers personally. The service panel self latches each time it closes and features a deadbolt lock for complete security during closed hours. • The Model 604 has a Stationary Panel. In high-risk areas the fixed glass allows for ample visibility without the risk of face-to-face contact. • Manual or Electric Operations.
• Fully Assembled, Ready to Install Ready Access windows are shipped completely pre-assembled, and fully glazed for lower installation costs. Normal installation takes less than two hours. • Warranty and Service Support Your Ready Access window comes with a one year limited warranty on parts and labor provided by a worldwide service organization. STANDARD OPTIONS.
SPECIFICATIONS AND PERFORMANCE MODEL 600 Model Number USA Unit Voltage International Actual Unit Amps Dimensions In Inches WXHxD Weight In Shipping Carton Model 600 110/120 VAC 60Hz 220/240 VAC 50/60Hz 15 A (US) 8 A (Int’l) 47½ x 43½ x 4½ 150 to 450 lbs Glass dependant Model 600 110/120 VAC 60Hz 220/240 VAC 50/60Hz 15 A (US) 8 A (Int’l) 47½ x 35¾ x 4½ 150 to 450 lbs Glass dependant Model 600 110/120 VAC 60Hz 220/240 VAC 50/60Hz 15 A (US) 8 A (Int’l) 47½ x 30 x 4½ 150 to 450 lbs Glass d
Dimensions Model 600 47.50" [1207mm] 4.50" [114mm] 43.50" [1105mm] 34.
MODEL 601 / 603 47.50" [1207mm] 4.50" [114mm] 34.75" SO [883mm] 58.50" [1486mm] 17.00" [432mm] MODEL 601 15.00" [381mm] 2.00" [51mm] 17.00" [432mm] 47.56" [1208mm] 4.50" [114mm] 58.50" [1486mm] 15.00" [381mm] MODEL 603 17.
MODEL 602 / 604 47.50" [1206mm] 4.50" [114mm] 34.75" SO [883mm] 60.50" [1537mm] 17.00" [432mm] MODEL 602 17.00" [432mm] 17.00" [432mm] 47.50" [1207mm] 60.50" [1537mm] 17.00" [432mm] 17.
Safety Information WARNING: To avoid the risk of fire, Electric Shock or injury to persons, observe the following: 1. Before servicing or cleaning the unit, switch the power off at the mechanical switch near the unit (Installed by an Electrician) or the electrical entry service panel/circuit breaker. (Load Center) • OSHA LOCK OUT – TAG OUT procedures are to be observed to prevent power from being switched on accidentally. 2.
Physical Installation Model 600 Before you begin installing your Ready Access Drive-Thru Window, you must determine what type of installation will be required. Example: Wood Framing, Masonry Framing, etc.
MODEL 601 / 603 Before you begin installing your Ready Access Drive-Thru Window, you must determine what type of installation will be required. Example: Wood Framing, Masonry Framing, etc. See Chart on page 11 for Masonry and Glazing Rough Opening Sizes The window must be installed square and plumb. Installation illustrations are for reference only. Construction and local codes will determine the proper installation of the window. Contact Ready Access for more information.
MODEL 602 / 604 Before you begin installing your Ready Access Drive-Thru Window, you must determine what type of installation will be required. Example: Wood Framing, Masonry Framing, etc. See Chart on page 12 for Masonry and Glazing Rough Opening Sizes The window must be installed square and plumb. Installation illustrations are for reference only. Construction and local codes will determine the proper installation of the window. Contact Ready Access for more information.
WARNING: TWO PEOPLE ARE REQUIRED FOR THE LIFTING AND INSTALLATION OF THE WINDOW. 1. Confirm that the customer-supplied frame is made to accommodate the dimensions. 2. Confirm that AC power has been run and is ready for connection to the window. 3. Check shipping carton for any shipping damage and remove window from the carton. 4. Check window for any shipping damage. NOTE: There are two wall-mounting applications. The mounting space can be surrounded either by sidelights (windows) or masonry.
7. Using the window mounting holes as a template, drill a quantity of 4 – 3/16” (5mm) diameter holes for mounting. (See Figure 5) Figure 5 8. Take the window back out and drill the mounting holes. Set the anchors as needed. 9. With one person holding the window in place from the outside, set the mounting screws. 10. When the window is fully secured, seal the outside of the window to the frame or building using silicone caulk.
Electrical Installation – 10/2003 Chassis Style All power must be connected and wired by a qualified electrician and must be in compliance with all state and local codes. The incoming AC power line must be connected to the wires in the duplex box located in the top header (Per Standard electrical code.) The green “grounding” wire is to be attached to the frame of the unit. WARNING: Use only 110/120VAC – 60Hz source with a dedicated 15Amp circuit.
2. Wire the AC source line to the Terminal Block located in the header of the window. AC Terminal Block NOTE: THE GROUND WIRE (GREEN) IS ALWAYS IN THE CENTER OF THE TERMINAL BLOCK. THE LINE (L1) IS INDICATED BY THE (RED) TAB AND THE RETURN (NEUTRAL) IS INDICATED BY THE (WHITE) TAB. 3. Turn “ON” the power to the unit. (Load center circuit breaker and power switch on the “Control Panel”. 4. Test window operations. See “Testing Procedures”.
Initial Window Operation Testing Procedures Action Reaction Turn the power “OFF” at the rocker switch located on the controller unit. Manually open and close the door several times. When the door is opening, the “MOTOR RUN” lamp will illuminate green. When the door is closing, “MOTOR RUN” lamp will illuminate red. The “POWER” lamp must illuminate during both operations. If neither of these lamps illuminate during any of the processes, proceed to the “Troubleshooting” section.
Adjustments and Calibrations SuperScan Presence Sensor Adjustment Instruction Once the window is installed and the power is hooked up to the drive-thru window unit, you will need to test and set the range of the presence sensor. This is done to determine the best compatibility for your service applications. The presence sensor can be adjusted in many ways to work with different applications.
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Door Alignment Adjustments to the door height and alignment are accomplished by turning one or both of the eccentric nuts located at the top of the doorframe where it mounts to the slide track.
Calibration: The only calibration available on the new style DC-3 PC board is setting the close delay timer using the dip switch package mounted near the ribbon cable connector.
Operation Procedures Modes of Operation: The Model 600 Single Door Slider window has two modes of operation, Manual and Automatic. After installation of the Model 600 Manual or Electric Sliding window, completion of the testing procedures and the installation of the decorative covers, the window is ready for normal use. The Manual Mode: The opening and closing of the window is done by hand. (DO NOT OPEN OR CLOSE THE DOOR WITH ANY UNDUE FORCE) Manual Operations: 1. Unlock the deadbolt on the door. 2.
Controls Identification, Explanation and Function Controller Unit Lamps and Switches Power Lamp Motor Run Lamp Function This lamp indicates that the power rocker switch is on and the controller is receiving power. The “MOTOR RUN” lamp indicates that power is being applied to the motor. When the door is opening, lamp will illuminate green. When the door is closing, the lamp will illuminate red. The lamp also allows for the diagnostic checking of the motor and motor wiring.
Maintenance Maintenance Schedule Scheduled maintenance should be performed on a regular basis. This is to assure proper operation and performance of the Model 600 windows. Daily Check the sill and drawer for foreign materials and/or syrup. (Anything that might cause the window to bind up and not operate smoothly.) Use warm soapy water or carbonated water to clean the window. Monthly Follow safety procedures before opening the unit.
SERVICE Troubleshooting Guide Issue Power switch in the “ON” position but the light is not illuminated. “BEAM BREAK” lamp is “OFF” and does not illuminate when the electric eye is broken. The door will not “AUTO REVERSE” for an obstruction when closing and the motor continue to run.
Issue When the beam is broken, the door does not open. The red “POWER” and “BEAM BREAK” lights and the green “MOTOR RUN” light on the CONTROLLER unit are “ON”. Probable Cause Resolution • Defective motor assembly Ø To test for a defective motor, open and close the door with the power “OFF”.
Issue The “CLOSE DELAY” switch is not working properly. Motor continues to run after the door is fully opened. The door does not fully close and goes into AUTOREVERSE to the fully open position. Door may be sluggish in operations. The “CURRENT DETECT” lamp will be illuminated before the “CLOSE DETECT” lamp goes out. (BEFORE REPLACING THE MOTOR CALL READY ACCESS FOR FURTHER INSTRUCTIONS) The “BEAM TEST” switch is not working properly. The “BEAM BREAK” lamp is not illuminated and the door do not open.
Parts Lists Parts List (Description/Part Number) Description Cable & Chain Assy ( New Chassis ) Cable, BEA Sensor to PCB (New Chassis) Door Assembly Current Part Previous Part Number Number 85001800 N/A 20112104 Note N/A Door Guide Kit Call Manufacturer form part #, price and availability 85003400 N/S Electric Chassis L/R - New Style 2003 85002120 N/A Electric Chassis R/L - New Style 2003 85002110 N/A Electric Eye/Reflector Kit -waist level 85000200 N/A Eye Switch Retrofit 84000300 N/A Han
Drawings Exploded Views Page Part Number If Applicable Description 28 N/A 29 85186700 Motor and Clutch Assembly (w/ Bracket Detached) 30 85152700 Clutch Assembly – Exploded View 31 65103500 Roller Block Assembly 31 85004300 / 4400 32 ***** Lock Dead Bolt 32 N/A Window Frame – Exploded View (600, 601, 602, 603, 604) 33 N/A Door Assembly – Exploded View N/A Electrical Schematic Header Assembly – Exploded View Lock Latch Assembly (Thumb Turn) Schematics 34 33
REF ID # PART NUMBER REF ID # PART NUMBER 5 20220003 DESCRIPTION AC Terminal Block 1 85002910 1 85002920 6 20110281 Micro switch 2 85001400 7 20200142 Kilrol Pulley *2 85001700 8 85001800 Cable and Chain Assy 85002002 220V Power Supply (Int'l) Control PCB Assy 3 9 85002120 Electric Chassis – L/R 4 85186700 Motor & Clutch Assy 9 85002110 Electric Chassis – R/L DESCRIPTION Solenoid and Hook Assy R/L Solenoid and Hook Assy L/R 120V Power Supply 34
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85003200 Roller Block Assembly 20220001 Mounting Block 85003600 Roller Grove Bearing 85004500 Thumb Turn Lock Latch 85004400 Self-Closing 85004300 Electric 36
20090086 Dead Bolt Lock 20090084 Mortise Thumb Turn 20090087 Face Plate 20110021 Speaker Intercom 20110020 Phone 20110022 Power Supply 37
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REF ID # PART NUMBER DESCRIPTION 1 Call for Part # Drawer 2 40010030 Bumper 3 Call for Part # Adjustment Screw 4 Call for Part # Lock Nut 39
REF ID # PART NUMBER 1 See Parts List 85183400 2 3 REF ID # PART NUMBER 8 85004500 DESCRIPTION Latch Lock Thumb Turn Hanging Hardware Kit 9 20091180 Latch Lock Electric Cable Clamp 9 85004400 Chain and Micro Switch Bracket Mounting Block 10 65103300 Latch Lock Self Closing Door Handle 11 20090084 Lock – Mortise Lock Assembly Dead Bolt Face Plate DESCRIPTION Door Assembly 4 66122300 5 20220001 6 85003600 Roller Grove Bearing Kit (1 Bearing w/ Screws) 12a 20090086 7 85003200
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Appendix A Adjusting or Re-hanging the Door The distance of the door(s) above the mullion or counter top is adjusted by turning the eccentric nuts located in the corners at the top of each door. The exploded view of the assembly is shown in Figure 1 below. When a door has dropped, such that it impedes the movement of the door, it is necessary to re-adjust the door to a given distance above the counter top.
Ready Access, 1815 Arthur Drive, West Chicago, Illinois 60185, Tel: 630-876-7766, Tel: 800-621-5045 Fax: 630-876-7767, Email: ready@ready-access.com, Website: www.ready-access.