POWER FLUE® INSTALLATION & OPERATING MANUAL The Real Flame Power Flue system is approved to be installed with any open fronted Real Flame gas fireplace. Approval Number 6094.
WARRANTY Provided your Real Flame Power Flue motor is installed in strict accordance with our installation instructions, the motor is unconditionally guaranteed or twelve months from date of purchase. This unconditional warranty covers parts and labour at our discretion taking into consideration normal wear and tear and does not cover fires installed in outdoor settings.
CONTENTS Contents ..................................................................................................................3 Introduction ..............................................................................................................4 Installation ................................................................................................................4 Power Flue Kit ..........................................................................................................
INTRODUCTION - THE POWER FLUE SYSTEM POWER FLUE DESIGN A ‘flue’ using a fan to remove or assist in removing combustion products from an appliance, is known as a ‘power flue’. POWER FLUE APPLICATION A power flue application can be used to enable a client to have a decorative fire with a horizontal flue run or a vertical flue run where flue space is inadequate for the normal flue. INSTALLATION INSTRUCTIONS VENTILATION REQUIREMENTS Air supply to the unit is to be in accordance with ventilation Clause 5.
INSTALLATION INSTRUCTIONS (continued) LOCATION OF FLUE TERMINAL FOR POWER FLUE Listed below are the minimum clearances required for fan-assisted terminations: 1. Below eaves, balconies and other projections. .........................................................200mm 2. From the ground, above a balcony or other surface. ................................................300mm 3. From a return wall or external corner..........................................................................300mm 4.
INSTALLATION INSTRUCTIONS (continued) FLUE SIZE All flue prior to the motor is 150mm/200mm twin skin flue and all flue after the motor is 150mm/200mm twin skin HORIZONTAL FLUE RUN The maximum length of horizontal flue run is to be 13.5 metres with a maximum of four (4) bends; these bends can be 45° or 90°. The horizontal flue run is to have a grade downwards from the motor to the termination.
POWER FLUE KIT (Here shown with Heatseeker firebox) 150mm Gas gas cowl 100mm cowl // Kit Kit Twin Twin Skin Skin Flue Flue 150/200mm 100mm & 180mm Electrical Wiring between Fan / Unit / Kit Fan Casing / Kit Twin Skin Flue 150mm /200mm Optional for additional height if required Powered flue kit comprising: (Indicated on Diagram as “Kit”) 1 x Fan motor 1 x Control module 1 x Electronic ignition to gas fire 1 x Muffler 1 x Sail switch 1 x All wiring from motor to gas fire 1 x 150mm 100mm gas cowl Baffled Fl
POWER FLUE MOTOR CLEARANCE Minimum clearance 250mm Ensure there is adequate ventilation within this cavity to prevent motor overheating.
TYPICAL POWER FLUE FRAMEOUT 9
POWER FLUE MOTOR Motor Motor Capacitor 4 mf Pressure Differential Switch Fan Fan Casing 10
DIMENSIONS Power Flue Motor A B C D E F G H 302 348 345 55 90 20 200 150 I J K L M N O P 20 120 60 105 75 45 112 13 Power Flue Flush Termination 500 x 500 Power Flue Flush Termination 300 x 300 11
INTERNAL MOTOR 500mm Top Termination 300mm min. Access Panel Min. Distance Domestic: 220mm Industrial: 320mm 150mm x 200mm flue extension 200mm Motor Termination 150mm x 200mm twin skin flue (if required) Baffle 900mm Heater 25mm Flue Minimum 25mm clearance from outer flue to combustible interior. NOTE: 1. Maximum of 4 elbows, 45° or 90°. 2. Allow 400mm x 400mm access panel for service of motor.
TROUBLE SHOOTING FOR ELECTRONIC IGNITION AND POWER FLUE SYSTEM. Symptom Possible Cause Corrective Action Fire turned on and nothing happens No Power to Module Connect Power Fire turned on and motor starts but there is no spark Pressure switch not operating Check pressure switch Fire sparks when turned on but will not ignite A. No Gas Connect Gas. B. Sparker is to far from metal Adjust sparker so it cross lights to metal. C. Pressure switch (Power Flue) is not operating correctly.
TROUBLE SHOOTING FOR ELECTRONIC IGNITION AND POWER FLUE SYSTEM. (continued) The power flue and electronic control box have a red LED light that indicates the possible cause of a problem, the LED light will flash in different sequences for different problems, the most common are:- 14 Long Flash Short Flash 1 0 Normal Running State. 1 1 Flame Failure.
POWER FLUE WIRING DIAGRAM TECHRITE POWER FLUE CONTROL MODULE Sparker Heat Sensor LED Indicator Pressure Switch Power Fan Double Block Solenoid NOTE For C Bus and/or fresh air damper interlock systems, please contact us for wiring diagrams and relevant system instructions at info@realflame.com.au PARTS LIST PART No. DESCRIPTION 1. Dungs BM.740-007 double block solenoid valve 2. Dungs DGAI.73 Module 5.1.3. 3. Electronic Ignition Sparker 4. Electronic Flame Sensor 5. Ecofit 2GTA35 Motor.
REAL FLAME PTY LTD ABN 76 006 311 155 Head Office/Factory/Showroom 1340 Ferntree Gully Rd. Scoresby Vic 3179 Ph: (03) 8706 2000 Fax: (03) 8706 2001 E-mail: info@realflame.com.au Richmond - VIC Showroom 300 Swan St. Richmond Vic 3121 Ph: (03) 9428 4443 Fax: (03) 9428 4445 Dandenong - VIC Showroom 9 Lonsdale St. Dandenong Vic 3175 Ph: (03) 9791 9285 Fax: (03) 9791 9662 Geelong - VIC Showroom 1/2A Gordon Avenue. Geelong West Vic 3218 Ph/Fax: 5229 0844 E-mail: realflamegeelong@hotmail.com.
