Suitable for: FORD RANGER / EVEREST KitPart PartNo: No:XXXXXXXXXX TPWKIT-001 Kit Fitting Time: 60 minutes Tow-Pro Wiring Kit Fitting Instructions Suitable for: Ford Ranger / Everest Kit Part No: TPWKIT-001 Accessory Kit Estimated Fitting Time: 90 Minutes FI11409 Page 01 of 17 © 2018 Issue: 4 Date: 13/08/2018
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 General Notes • Read through the fitting instructions before installation of the accessory. Install the accessory following the fitting instructions. Failure to do so may cause damage to the vehicle or the accessory. • Ensure all recyclables, discarded vehicle accessory components and packaging are recycled following local recycling regulations. • It is always recommend that this accessory is fitted by a qualified automotive Technician.
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 Tools Required Phillips Head Screw Driver Ratchet Socket Set Side Cutters Electric Drill Step Drill Drill Bit Set Trim Removal Tool Crimper Utility Knife Soldering Iron Heat Gun T25 Torx Head Screw Driver Jeweller’s Flat Head Screw Driver FI11409 Page 03 of 17 © 2018 Issue: 4 Date: 13/08/2018
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 Wiring Diagram Extra routing for Ford Everest routing only.
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 Step 1 Important Always refer to the vehicle’s Workshop Manual when removing vehicle components. • Note down all clock and radio settings. • In the engine bay, disconnect the negative battery terminal. • Remove the LHS front scuff plate (1) and dislodge the LHS front rubber door seal (2). 1 2 Step 2 • Remove the rear LHS scuff plate (1). • Dislodge the rear LHS rubber door seal (2).
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 Step 4 • Remove the LHS kick panel (1). 1 Step 5 • Squeeze both sides of the glove box compartment (1) and swing the drawer downwards towards the footwell. • On each corner of the glove box compartment (1), pull the drawer towards the seat to dislodge the hinges. 1 Step 6 • Remove the RHS center consol trim (1).
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 Step 7 • Remove the LHS center consol trim (1). 1 Step 8 • Remove the two bolts (1) on either side of the center console accessory trim (2). 2 • Dislodge the center console accessory trim (2) and disconnect any connectors behind it before removing from vehicle. 1 2 2 1 Step 9 • Dislodge the gear shift surround trim (1) and disconnect any connectors behind it before removing from vehicle.
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 Step 10 • Cut out and adhere the appropriate supplied Switch Template (1) (Page 17) to the gear shift surrounding trim (2), ensuring to align them to the vehicle trim edges as indicated. 2 • Using a Ø2mm drill bit, drill out the pilot hole in the locations specified on the template (1). • Drill out the top hole to Ø3.5mm and the bottom hole to Ø10mm. • Remove any plastic ribs interfering with the hole from behind.
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 Step 13 • Connect the 4-Way connector (1) from the Electric Brake Harness to the Brake Controller ECU (2). 1 • Connect the supplied Cat 5 Cable (3) to the Brake Controller ECU (2). 2 • Route the Cat 5 Cable (3) back onto the Brake Controller Bracket (4) and secure using the Push Clip Cable Tie (5) as shown. 4 3 5 Step 14 If the vehicle is a Ford Everest, proceed to Step 15.
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 Step 16 • Secure the ground ring terminal (1) from the Electric Brake Harness to the vehicle earth point (2) using the existing fastener (3). 1 2 3 Step 17 • Inside the cabin, route the Electric Brake Harness Red Wire terminals (1) towards the driver’s brake pedal area. • Secure using the supplied Cable Ties and ensuring the wire does not interfere with any moving parts. 1 Step 18 • Disconnect the brake switch connector (1).
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 Step 19 For all models excluding PX2 Ranger XL Plus, continue with step 19. For PX2 Ranger XL Plus models, go to step 20. 4-Way Connector • Select the appropriate patch from the two supplied in the wiring harness kit. 1 • If required, release the secondary locks on the supplied patch connectors before housing the terminals. • House the RED female terminal (1) into the female connector empty cavity (2).
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 Step 21 • Connect the patch (1) created in Step 19/20 between the brake switch (2) and brake switch connector (3). 1 • Secure using the supplied Cable Ties. 2 1 3 Step 22 • Lift the front passenger side carpet (1) and remove the LHS vehicle blanking grommet (2). 1 2 2 Step 23 • Route the Electric Brake Harness blue wire and Circuit Breaker (1) through the vehicle grommet hole (2) and seat the harness grommet (3) to the vehicle.
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 Step 24 • Route the Electric Brake Harness blue wire (1) along the top of the chassis rail towards the rear of the vehicle. 3 3 • Route the Electric Brake Harness circuit breaker (2) along the top of the chassis rail towards the front of the vehicle. 1 • Secure Harness using supplied 900mm Cable Ties (3). 3 2 Step 25 If the vehicle is a Ford Everest, proceed to Step 27.
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 Step 27 If the vehicle is a Ford Ranger, refer to Step 25. If the vehicle is a Ford Everest, continue: • Continue routing the Electric Brake Harness blue wire (1) around the rear of the vehicle towards the RHS rear wheel area. • Secure Harness using supplied Cable Ties along the top of the towbar and vehicle harnesses. 1 Step 28 • On the RHS rear wheel area near the exhaust hanger, locate the OE Harness 16-way connector (1) and disconnect.
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 Step 30 • Route the positive ring terminal (1) from the Electric Brake Harness (2) along the chassis rail towards the engine bay. • Secure with the supplied 900mm Cable Ties. • In the engine bay, fasten the positive Electric Brake Harness ring terminal (1) to the vehicle positive post (3) located behind the fuse box. 2 • Secure the Fuse Holder (4) to the vehicle bracket as shown using supplied Cable Ties (5).
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 FI11409 17 © 2018 Issue: 4 Date: 13/08/2018
Suitable for: FORD RANGER / EVEREST Kit Part No: TPWKIT-001 Electric Brake Switch Template Template 50mm 50mm Ford Ranger Low Spec EBC Switch Ø3.5mm Ø10mm Important Always confirm the length of the 50mm scale markers before drilling. Ø3.5mm Ø3.
