Universal Range Cooker OIL Instructions for Use, Installation and Servicing For use in GB, IE (Great Britain and Eire) This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the translated instructions and in some cases the appliance will require modification. Contact Redfyre for further information. IMPORTANT For use with 230v 50Hz electricity supply only.
CONTENTS COVERING THE FOLLOWING MODELS COLOUR 00 = Cream 04 = Green 02 = Blue 10 = Pewter HOB LIDS 1 = Chrome Square FOUR OVEN HOB STYLE 0 = None 2 = LPG 03 = Black 12 = Claret 3 = Chrome Round 1 = Natural Gas 3 = Electric C R E ELECTRIC ELEMENT 0 = No 1 = BOOST ELEMENT 2 = ELECTRIC OVENS HOT WATER BOILER NUMBER OF OVENS FUEL TYPE Appliance Commissioning Checklist 3 Dealer and Installer Information 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 15 SITE REQUIREMENTS 16 INSTALLATION 24
APPLIANCE COMMISSIONING CHECKLIST IMPORTaNT NOTICE Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping, as the information will be required when making any guaranteed claims. FLUE CHECK 1. Flue is correct for appliance 2. Flue flow test 3. Spillage test 4. Chimney flue draught reading PASS FAIL MM WG OIL CHECK 1. Are all joints and connections airtight 2. Oil depth in the burner base 3. Check KBB operation 4.
USER INSTRUCTIONS Congratulations, you are now the proud owner of a new Redfyre Universal Cooker. As manufacturers we are proud of the features and quality of construction of all our cookers. 2. GENERAL 1. DESCRIPTION 1.1 1.2 The Redfyre Universal Range cooker is a heat-store cooker using a single burner powered by Oil. The heat from this burner is built up and stored in the massive cast iron components of the cooker interior.
USER INSTRUCTIONS COOKER FEATURES 3. DOORS, OVENS, SHELVES 3.1 2 OVEN DOORS To open the doors: • Lift upwards and out from the left end of the handle as illustrated 1 Right door AR2022 • Push the shelf to the back of the oven • Let it drop into place • Pull forward - this demonstrates the safety stop feature described in 3.2b) above AR2021 You can also turn the shelves upside down so that they perform in the conventional way without stops or raised back edge.
USER INSTRUCTIONS COOKER FEATURES Bottom Right - has more moderate heat to be used for baking and slow cooking. An additional electric Boost element in the roof of this oven converts it to a second Roasting Oven when necessary, see Controls for Electric Operation, 5.4. 5.
USER INSTRUCTIONS COOKER FEATURES/ WINTER OPERATING • Rotate the Lower Oven thermostat to a setting in line with either the Winter or Summer settings explained under 5.2 above. 5.4 2 BOOST The Boost thermostat is an electric addition to lower right oil oven. Use this option to greatly increase the heat in the bottom right Baking oven. With the main cooker burner lit you must gauge the amount of additional heat you want to produce. AR1601 6.
USER INSTRUCTIONS WINTER OPERATING turn to setting 6 for approximately 3 hours and then turn down to the recommended setting. 7.4 Allow the Burner to establish for approximately 1 hour. Open the viewing port and check the flame picture. If yellow/orange flames are detected turn the burner OFF and call an approved installation engineer. 7.5 TEMPERATURE GUAGE 9 Above the top right oven door there is a temperature gauge with three sections: black, silver and red.
USER INSTRUCTIONS SUMMER OPERATING/HOB OPERATIONS 11.1 FAN / GRILL 11. ELECTRIC ONLY The Fan Oven can be used either as a Grill or a Fan-assisted oven During the warm summer months, you can turn off the oil burner to close down the heat-store facility. The hot plates will be cool with the main burner off and the Hob is used for all frying, boiling or simmering. Grill only: • Rotate the top control to heat the grill element The neon next to the control indicates the Grill is ON.
USER INSTRUCTIONS HOB OPERATIONS/CARE OF THE COOKER 11. GENERAL ADVICE 10. ELECTRIC HOB IMPORTANT 14 11.1 We recommend you switch off the cooker at the mains and let it cool before cleaning or carrying out any maintenance work. • NEVER use caustic, citric or abrasive cleaning products on your cooker because these scratch and damage its surface • ALWAYS try to wipe up spillages when they happen You will get better results if you clean the cooker when it is cool, see 11.3. AR2072 11.
USER INSTRUCTIONS HOB OPERATIONS 14.2 Wire brush any stubborn carbon stains and vacuum or brush away the deposits. The wire brush may scratch the interior surface of the oven but does no harm. Because the oven surface is natural you must prevent oxidation by drying all surfaces thoroughly after cleaning. 16. SERVICING 16.1 The cooker must be serviced every 6 months by a qualified OFTEC registered engineer. In all correspondence, always quote the model and serial number found on the data badge.
USER INSTRUCTIONS CARE OF THE COOKER IMPORTANT CUSTOMER NOTICE Cosmetic damage, stains and scratches produced by cooking and cleaning are NOT covered by the statutory guarantee. 21. AFTER SALES SERVICE INFORMATION We provide a 2 year warranty and a nationwide network of Service Engineers We also provide qualified FIELD SERVICE ENGINEERS who are available to attend a breakdown or manufacturing fault occurring whilst the appliance is under guarantee.
INSTALLATION INSTRUCTIONS TECHNICAL INFORMATION BURNER SPECIFICATION 6” DON, NATURAL DRAUGHT VAPOURISING TYPE APPLIANCE TYPE/FUEL OIL FIRED: KEROSENE TO BS2869 CLASS C2 (28 SECOND) COUNTRY OF ORIGIN UNITED KINGDOM OIL FLOW RATES MIN = 4 cc/MINUTE MAX = 8cc/MINUTE OIL CONTROL VALVE ORIGINAL FLUE DRAUGHT MIN 0.02”WG – 0.50 mm WG MAX 0.04” WG – 1.00 mm WG HEAT INPUT 5 kW MAXIMUM HEAT OUTPUT 90 BOILER = 1.
INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 AR1562 NOTE: There is an optional plinth which increases all heights by 75mm.
INSTALLATION INSTRUCTIONS SITE REQUIREMENTS The Universal is normally delivered in kit form for assembly on site to be carried out by an engineer trained by Redfyre Cookers. Please refer to the Build Instructions which are supplied separately. One very important point to note with the oil fired models is that the oil control valve is fitted on the lefthand side of the cooker. When fitting the cooker, extra clearance is required for the control valve. (See dimensions diagrams for all clearances).
INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 6. wind pressure on buildings 6.1 Flues should not be terminated in a high pressure area. 7. teRminations 7.1 The most appropriate cowl depends entirely on conditions at the site. Several may have to be tried before one is found that gives good all-year performance. In some circumstances it may not be possible to entirely exclude down draughts caused by surrounding buildings or trees, so fit an anti-down draught cowl, preferably of the OH type.
INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 3 AR1570 17
INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 4 18
INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 8.9 8. OIL SUPPLY OIL 8.1 PLASTIC TANKS The Oil Burner is factory set to burn Class C2 Kerosene to BS2869. 8.10 Polythene tanks are now widely used because of their advantages over traditional steel tanks: OIL STORAGE TANKS 8.2 8.4 Whist it is highly unlikely that a fire could start from an oil tank, it does need to be protected from a fire that may originate in a nearby building. For this reason, the tank should not be located nearer than 1.
INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 5 20
INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 10. Appliance location 10.1 It is important that the cooker stands on a flat surface of non-combustible material capable of supporting the total weight of the cooker. Where a plinth is required, the recommended size is 650 mm x 950 mm for the Two Oven model and 650 mm x 1450 mm for the Four Oven. The height is variable depending on the height of the user or kitchen work tops. A purpose-built adjustable plinth is available as an optional extra. 10.
INSTALLATION INSTRUCTIONS INSTALLATION 1. IMPORTANT 1.1 This appliance should be installed according to regulations in force and only used in a well-ventilated space. Read these instructions before installing or operating. 1.2 The Redfyre Universal must be installed by a competent person and this person must be an OFTEC trained and registered engineer. 1.3 The person(s) who installs this appliance, commissions, services and carries out remedial work (e.g.
INSTALLATION INSTRUCTIONS INSTALLATION 1 WIRING DIAGRAM FOR UNIVERSAL COOKER 23 AR1564
INSTALLATION INSTRUCTIONS INSTALLATION 5. setting/adjusting door latch pins 5.1 Set the door latches once the Traditional is assembled: Setting: • Loosen locking flange nut and remove door latch pin, nut and black washer • Apply ‘Loctite’ to door pin and re-assemble door latch pin, washer and flange nut, but do not tighten flange nut • Fit door • Adjust door latch pin, until the door seal seats securely and evenly around the front plate.
INSTALLATION INSTRUCTIONS COMMISSIONING 1 1. THE SLEEVE BURNER 1.1 Ensure that oil level control bracket is level in all directions. 1.2 Adjust the oil level line on the body of the oil control valve to approximately 225 mm (8?”) from the base of the cooker. 1.3 Open the control door and remove inner burner door held in position by two wing nuts. 1.4 Disconnect the compression elbow and withdraw the oil burner base assembly and place on a flat surface. 1.
INSTALLATION INSTRUCTIONS COMMISSIONING Note: Under no circumstances must any sealant (fire cement or silicon) be used. The weight of the vapour chamber lid itself is sufficient to effect a satisfactory seal. 3. CHECKING OIL FLOW RATES NOTE: THE OIL CONTROL VALVE IS FACTORY SET. SHOULD ONLY REQUIRE ADJUSTMENT IF IT IS SUSPECTED THAT THE PERFORMANCE OF THE BURNER IS IMPAIRED. 3.1 Turn off the oil supply at the Isolation Valve. 3.
INSTALLATION INSTRUCTIONS COMMISSIONING 7. flue draught interference 7.1 With the appliance and extractor fan in the same room close all doors and windows. Any adjustable ventilation opening should be closed. If the extractor fan is fitted in a different room to the appliance, the external doors and windows should be closed, internal doors between the fan and the appliance should be left open. 7.
SERVICING INSTRUCTIONS REPLACING PARTS IMPORTANT It is essential that range cookers are serviced and flue ways inspected and cleaned at regular 12 month intervals. The work must be carried out by trained service engineers. The appliance should be turned off at least 12 hours before the arrival of the engineer to allow it to cool. 3 1. GENERAL 1.1 All major components can be replaced from the front of the cooker. 1.
SERVICING INSTRUCTIONS REPLACING PARTS ENSURE THE WICKS ARE ASSEMBLED WITH THE CUTOUTS AT THE BOTTOM EDGE NEAREST THE BURNER BASE AND THEY ALIGN WITH THE OIL WAYS. THE VAPORISING PLUG MUST BE FITTED CORRECTLY AND THE SHELLS SEATED TO THE BURNER BASE WITH AN AIR TIGHT SEAL. THE LIGHTING PORT SHOULD BE FACING FORWARD. FINALLY FIT THE LID. 6. re-commissionINg NOTE: IF THE COOKER IS BEING SERVICED AS A WHOLE, DO NOT FIT THE BURNER UNTIL THE FLUE WAYS HAVE BEEN CLEANED. 3. flue ways 3.
SERVICING INSTRUCTIONS REPLACING PARTS 7.3 Disconnect the wires from the overheat switch and remove the two fixing screws. See diagram 9. 11 9 B C B C A B C AR1594 AR1592 8.6 7.4 Replace the overheat switch and reassemble in reverse order ensuring no wires are trapped when replacing the fan. 7.5 Remove the three screws and the fan motor from the panel. See diagram 11, Arrow B. 8.7 Replace the fan and reassemble in reverse order.
SERVICING INSTRUCTIONS REPLACING PARTS 12. BOOSTING ELEMENT 11. CONVENTIONAL OVEN ELEMENT 12.1 The boost oven element is situated in the lower right-hand oven. To remove the element, undo the two screws holding the support bracket. See diagram 15, Arrow A. 11.1 There are two elements in the conventional oven: • One in the top of the oven • One under the loose plate of the bottom 15 11.
SERVICING INSTRUCTIONS REPLACING PARTS 13.3 Note the positions of all the wires and disconnect the control. Alternatively, transfer each wire to the new control individually. 14.5 Remove the phial from the bracket and remove the four fixing screws from the fan assembly panel and push the phial through the access hole in the panel. See diagram 21. 13.4 Reassemble in reverse order. 21 14. FAN OVEN THERMOSTAT 14.1 Pull the control knob off the spindle. Remove the four screws retaining the front panel.
SERVICING INSTRUCTIONS REPLACING PARTS d) In the top oven is a large retaining nut that secures the hob. Remove the nut and washer. See diagram 23, Arrow B. 14.11 Replace the four fixing screws holding the fan panel and attach the cover. 14.12 Ensure no part of the thermostat capillary touches any electrical connections and the insulation is correctly placed around the ovens. 24 14.13 Replace and seal the hob or warming plate and check for gas leaks where necessary. 15.
SERVICING INSTRUCTIONS REPLACING PARTS 16.3 Note the positions of all the wires and disconnect the control. Alternatively, transfer each wire to the new control individually. 28 16.4 Remove the two screws holding the oil valve cover. See diagram 31, Arrow A. 31 B B AR1559 15.5 Follow clauses 17.6 to 17.9 in the above section. 15.6 Insert the phial through the location hole in the rear of the panel and finally into the retaining brackets. 15.
SERVICING INSTRUCTIONS REPLACING PARTS 33 AR1596 17.6 Gently push down on the rear of the neon body and slide towards the centre of the shroud. This will release the neon in two halves from the shroud. See diagram 34. 34 1 2 AR1593 17.7 Reverse the order of the above procedure to reassemble.
SERVICING INSTRUCTIONS FAULT FINDING EVIDENCE OF FAULT CAUSE Trip/Reset lever operates repeatedly 1. Oil level in control too high. 2. Top of tank over 10 feet above oil control unit. Yellow flame on high fire only 1. High fire screw set too high. 2. Burner out of level Yellow flame on low fire only 1. Low fire screw set too low. 2. Burner out of level Yellow flame at all Control Knob positions 1. Too much primary air. 2. Too little secondary air. 3. Vapourising Chamber lid not fully seated. 4.
SERVICING INSTRUCTIONS REPLACING PARTS EVIDENCE OF FAULT CAUSE Impossible to set high fire low enough 1. Too much primary air. Impossible to set low fire high enough 1. Too little primary air. Impossible to set low fire low enough 1. Too much primary air. Oil smell apparent 1. Too little primary air. 2. Too low a flue pull. 3. Downdraught in flue. Fit suitable anti-downdraught cowl. 4. Flue partly or fully blocked. 5. High fire screw set too high Black stain around any door 1.
SERVICING INSTRUCTIONS REPLACING PARTS EVIDENCE OF FAULT CAUSE Burner goes out after burning 1-2 hours 1. Too little primary air. 2. Downdraught in flue. Fit suitable anti-downdraught cowl. 3. Low fire screw set too low. 4. Control metering stem slot obstructed. To clear, turn Control Knob from OFF to full ON several times. 5. Fuel inlet blocked. Service. 6. Oil depth in burner base too shallow. 7. Oil level in tank too low. 8. Air lock in oil line tank – burner – control. 9.
SERVICING INSTRUCTIONS REPLACING PARTS 22.
SERVICE RECORDS 1st Service Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Service due:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signed:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dealer’s Stamp 2nd Service Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Redfyre Cookers, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: (01392) 444070 Fax: (01392) 444804 E-mail: redfyre@gazco.
