RDL-2000 Broadband Wireless Radio Platform Installation Guidelines 70-00144-01-01 Proprietary Redline Communications © 2011 Page 1 of 52 March 9, 2011 4Gon www.4Gon.co.uk info@4gon.co.
RDL-2000 Installation Guidelines Copyright Information All rights reserved March 9, 2011. The information in this document is proprietary to Redline Communications Inc. This document may not in whole or in part be copied, reproduced, or reduced to any medium without prior consent, in writing, from Redline Communications Incorporated.
RDL-2000 Installation Guidelines CONTENTS SUMMARY 70-00144-01-01 1 Important Safety & Service Notices ...................................... 7 1.1 Safety Warnings.................................................................................................7 1.2 Warning Symbols...............................................................................................7 1.3 Service & Warranty Information........................................................................8 1.
RDL-2000 Installation Guidelines TABLE OF CONTENTS 70-00144-01-01 1 Important Safety & Service Notices ...................................... 7 1.1 Safety Warnings.................................................................................................7 1.2 Warning Symbols...............................................................................................7 1.3 Service & Warranty Information........................................................................8 1.
RDL-2000 4.5.4 4.5.5 4.5.6 4.5.7 4.5.8 4.5.9 4.5.10 4.6 4.6.1 Installation Guidelines Weatherproof LP Connections .....................................................................37 Install Indoor PoE Power Adapter ...................................................................38 Step 5: Configure the RDL-2000 .....................................................................39 List of Required Parameters............................................................................
RDL-2000 Installation Guidelines Figure 9: Procedures - Alternate Mounting Methods ......................................................22 Figure 10: Installation - RDL-2000 RF Ports ..................................................................23 Figure 11: Installation - RF Jumper Cable .....................................................................24 Figure 12: Installation - RF Port Weatherproofing - Pt-1 ................................................
RDL-2000 Installation Guidelines Chapter 1 1 1.1 Important Safety & Service Notices Safety Warnings 1. PoE power adapter for RDL-2000: Warning to Service Personnel: 48 VDC Customer equipment including personal computers, routers, etc., must be connected only to the INPUT (DATA) port on the PoE unit. Only the outdoors Ethernet interface cable connecting to the unit can be safely connected to the OUTPUT (DATA & POWER OUT) connector.
RDL-2000 Installation Guidelines 1.3 Service & Warranty Information 1.4 Lightning Protection Refer all repairs to qualified service personnel. Do not remove the covers or modify any part of this device, as this action will void the warranty. Locate the serial numbers and record these on your registration card for future reference. Use the space below to affix serial number stickers. Also, record the MAC address identified on the unit product label.
RDL-2000 4. 1.5 1.6 Installation Guidelines Provide direct grounding from the unit, the mounting bracket, the antenna, and the Ethernet cable surge protection to the same ground bus on the building. Use the grounding screws provided for terminating the ground wires. Deployment in the USA and Canada FCC & IC Notices 1. 2. The Model RDL-2000 and its antenna must be professionally installed.
RDL-2000 1.7 UL Information 1. The suitability of the supplied Ethernet cable is subject to the approval of Authority 2. 3. 4. 5. 6. 7. 1.8 Installation Guidelines Having Jurisdiction and must comply with the local electrical code. The equipment must be properly grounded according with NEC and other local safety code and building code requirements To meet the over-voltage safety requirements on the telecommunications cables, a minimum 26 AWG telecommunication line cord must be used.
RDL-2000 Installation Guidelines Chapter 2 2 Introduction The RDL-2000 is a high-performance, high-speed wireless Ethernet bridge for use in a commercial, industrial, business, or government environment. The system includes a 5.4 - 5.8 GHz radio using a time division duplexing (TDD) RF transceiver to transmit and receive on the same channel.
RDL-2000 Installation Guidelines Chapter 3 3 3.1 Site Survey Information Before installing the RDL-2000 equipment, a site survey should be completed and this data should be available to the installation team. This data will assist the installer to install the RDL-2000 correctly, and to understand the operating characteristics of the wireless system during configuration and testing.
RDL-2000 Installation Guidelines The RDL-2000 will also function under optical line-of-sight (OLOS) conditions; where a clear straight line path exists between the two end points, but the first Fresnel zone is not clear. If the optical path is completely blocked, it may still be possible to establish a non line-of-sight (NLOS) path using reflections and diffraction.
RDL-2000 3.3 Installation Guidelines Deployment Information Following installation, each RDL-2000 must be configured for operation with a local Ethernet network. Contact your network system administrator for details. The following network and RF plan information is required to configure the wireless link.
RDL-2000 Installation Guidelines Chapter 4 4 4.1 Installation Procedures Overview The components in the following illustration are supplied with each RDL-2000 system. Figure 4: Installation - Redline Supplied Components 70-00144-01-01 Proprietary Redline Communications © 2011 Page 15 of 52 March 9, 2011 4Gon www.4Gon.co.uk info@4gon.co.
RDL-2000 4.1.1 Installation Guidelines Redline Supplied System Components The following items are provided with each RDL-2000 system. Antenna systems and lightning protection devices must be ordered separately. Table 6: Installation - Redline-Supplied Items Item Description 1 RDL-2000 Radio 2 Universal mounting bracket with assembly hardware. Bracket adjusts for a 44.5 mm to 76.2 mm (1.75 in to 3.00 in) mast pipe or mounts directly to a flat surface. Assembly is required. 3 Two 75 cm (29.
RDL-2000 4.1.2 Installation Guidelines Customer Supplied Materials Installation of the RDL-2000 equipment requires additional equipment and materials supplied by the customer. The following list is provided as a guideline only, and additional materials may be required based on local conditions at each installation site. This list is not comprehensive and is provided as a guide only.
RDL-2000 4.1.3 Installation Guidelines Installation Overview The following diagram illustrates a typical RDL-2000 installation. When using flat panel antennas, the RDL-2000 radio and antenna are both secured to the same mounting bracket. When using parabolic antennas, the radio may be mounted separately. Power and data are supplied to the RDL-2000 using an outdoor-rated Ethernet cable.
RDL-2000 Installation Guidelines 4.2 Step 1: Assemble Antenna Bracket 4.2.1 Lightweight Mounting Kit The RDL-2000 lightweight mounting kit general-purpose adapter allows the RDL-2000 to be mounted on a mast pipe or flat surface. This bracket can be used with Redline flat panel antennas that mount directly to the radio or with antennas that are mounted separately (e.g., parabolic antenna).
RDL-2000 Installation Guidelines Use the following parts list and diagram to assemble the mounting bracket and attach the RDL-2000 radio and antenna. Assemble the lightweight mounting bracket. See the following assembly drawings. 2. Attach the RDL-2000 unit directly to the antenna (if applicable). 3. Attach the lightweight mounting bracket to the RDL-2000. 1.
RDL-2000 Installation Guidelines Figure 8: Procedures - Lightweight Mounting Kit - Assembly Drawing 70-00144-01-01 Proprietary Redline Communications © 2011 Page 21 of 52 March 9, 2011 4Gon www.4Gon.co.uk info@4gon.co.
RDL-2000 Installation Guidelines Figure 9: Procedures - Alternate Mounting Methods 70-00144-01-01 Proprietary Redline Communications © 2011 Page 22 of 52 March 9, 2011 4Gon www.4Gon.co.uk info@4gon.co.
RDL-2000 4.3 Installation Guidelines Step 2: RF Connections A pair of RF cables are provided to connect the RDL-2000 to the antenna system. Both ends of the RF cables must be weatherproofed. This section describes how to connect the RF cables and the recommended weatherproofing procedures.
RDL-2000 4.3.2 Installation Guidelines RF Cable Connections Two RF jumper cables are provided with each RDL-2000 unit. The RF cables conduct RF signals between the RDL-2000 and antenna system. Each 75 cm (29.5 in) cable is terminated female BNC to Type-N. Figure 11: Installation - RF Jumper Cable 4.3.3 Connections RF Cables Apply a small amount of weatherproofing grease to weatherproof the connector threads on each RF cable.
RDL-2000 Installation Guidelines 1. Begin to wrap the splicing tape. Start as close as possible to the chassis. Figure 12: Installation - RF Port Weatherproofing - Pt-1 2. Stretch and wind the tape back along the connector housing making very sure there are no gaps in the tape. Figure 13: Installation - RF Port Weatherproofing - Pt-2 3. Continue to wrap the tape tightly along the cable.
RDL-2000 Installation Guidelines 4. When the taping is complete, work the mastic putty well into the area between the connector and the body of the radio. Continue working the putty to make a watertight seal. Figure 15: Installation - RF Port Weatherproofing - Pt-4 The connection is now well weatherproofed. Repeat this procedure for each RF connector on the RDL-2000 and the antenna system. 70-00144-01-01 Proprietary Redline Communications © 2011 Page 26 of 52 March 9, 2011 4Gon www.4Gon.co.
RDL-2000 4.4 Installation Guidelines Step 3: Ethernet Connections An outdoor Ethernet cable is provided to connect the RDL-2000 to the local network. This section describes how to connect and weatherproof the Ethernet cable. Important -- RDL-2000 Ethernet Cables The maximum total length of the Ethernet cable is 100 m (328 ft). For example, 98 m (322 ft) from the RDL-2000 to the PoE and an additional 2 m (6 ft) from the PoE to the network equipment. 4.4.
RDL-2000 Installation Guidelines The Ethernet cable must be inserted through the mounting plate and grommet before the RJ-45 connector is installed on outdoor Ethernet cable. When assembled correctly, the Ethernet port seal will be weather-resistant. Use the following steps to: 1. Install the Ethernet port weatherproof grommet and clamp onto the cable. a. Insert the grommet into the grommet clamping plate. The grommet must be threaded through the metal clamping plate first.
RDL-2000 Installation Guidelines 3. Connect the cable to the RDL-2000 Ethernet port by inserting the RJ-45 plug into the mating RDL-2000 Ethernet port connector. Ethernet Plug Must 'Click' into Socket Inserting the RJ-45 plug into the mating socket should result in an audible 'click' from the locking mechanism. Ensure the connector is locked in position.
RDL-2000 4.4.3 Installation Guidelines Disconnecting the Ethernet Cable The RJ-45 connector is recessed within the RDL-2000 chassis. To disconnect the Ethernet cable from the RDL-2000, you must use a small flat blade screwdriver or similar tool release the locking tab located in the chassis recess. 1. Use a small flat blade screwdriver or similar tool to carefully depress the locking tab on the Ethernet plug. 2.
RDL-2000 4.5 Installation Guidelines Step 4: Installing the RDL-2000 This section describes mounting the RDL-2000, recommendations for grounding and line protection equipment, and basic antenna alignment. RDL-2000 Installation Guidelines The following are general guidelines for system installation. The RDL-2000 must be installed by a qualified professional installer and follow local and national building codes and codes for electrical grounding and safety.
RDL-2000 4.5.2 Installation Guidelines System Grounding A grounding connection is located on the RDL-2000 chassis. Use this screw to terminate a grounding wire. System Grounding Procedures Correct grounding is very important for safe operation of wireless equipment -- ensure that all grounding connections are made in accordance with local and national standards. The following general industry practices are provided as a guideline only: 1.
RDL-2000 Installation Guidelines - Avoid sharp bends in the ground wire. The installation site should have had an external ground ring or bus bar. Above ground wire must be #2-6 AWG when interconnecting ground rings and #6 AWG (minimum) for grounding equipment and any metal objects - Below ground wire must be #2 AWG (minimum). - Ground rods must be 8 feet long (minimum) and 5/8-inch in diameter. Rods must extend 3 feet below any adjacent basement/vault.
RDL-2000 Installation Guidelines The following recommendations are general industry practices: - - - - - The antenna mast/tower must be connected to the master earth ground. It is recommended to pre-assemble and test the RDL-2000 equipment (RDL2000, mounting bracket, and antenna) and connection wiring before final installation of the units. Mount the pre-assembled RDL-2000 on the antenna mast.
RDL-2000 Installation Guidelines Installing Ethernet Lightning Arrestors If you have determined that it is appropriate to install lightning protection for your system, the following general industry practices are provided as a guideline only: Installing the Line Protector Unit This section describes the steps required to install the Ethernet line protector. It is recommended to pre-wire the LP device and test all connections before final outdoor installation.
RDL-2000 Installation Guidelines Table 10: Outdoor Line Protection Wiring Diagram Terminal Block (TB) Signal Color Code Wire Color 1 Rx + White / Orange 2 Rx - Orange 3 Tx + White / Green 4 Tx - Green 5 48 (+) Blue 6 48 (+) White/Blue 7 48 (-) White/Brown 8 48 (-) Brown Line Protector Mast Mounting Kit This kit is used for mounting the lightning protector to a 76 - 127 mm (3-5 in) diameter pole.
RDL-2000 Installation Guidelines Weatherproof LP Connections It is important to weatherproof both ends of the line protection unit. 1. Begin to wrap the splicing tape. Start as close to the LP housing as possible. Stretch and wind the tape back along the connector housing making very sure there are no gaps in the tape. Figure 25: LP Ethernet Cable Entry Weatherproofing - Pt-1 2. Continue to wrap the tape tightly along the cable. Figure 26: LP Ethernet Cable Entry Weatherproofing - Pt-2 3.
RDL-2000 4.5.4 Installation Guidelines Install Indoor PoE Power Adapter The indoor Power-over-Ethernet (PoE) power adapter provides operational power and the Ethernet connection to the RDL-2000. The PoE is auto-sensing 110-240 VAC. A grounded AC outlet must be provided within about one meter of the PoE adapter mounting location. The AC power cable is supplied with a grounding power plug. Do not defeat this important safety feature.
RDL-2000 4.5.5 4.5.6 Installation Guidelines Step 5: Configure the RDL-2000 This step describes using the system configuration and monitoring options available using the Redline Link Manager application. This application provides all settings necessary to configure, monitor, and troubleshoot operation of the RDL-2000 wireless link. The operator can access and control the RDL-2000 locally or remotely using IP connectivity over the network connection.
RDL-2000 4.5.7 Installation Guidelines Installing the Link Manager Application The Link Manager application must be installed using the installer provided on CD-ROM. 1. Insert the CD-ROM into the PC, browse to the CD and double-click on the program: Link_Manager_V1_000x.exe 2. Follow on-screen instructions to install the Link Manager. Note: Windows™ 7 users must install WinPcap v4.1.1 before installing Link Manager. 4.5.8 Start a Session with an RDL-2000 1.
RDL-2000 4.5.9 Installation Guidelines Configure PTP Slave The following instructions must be performed in the order listed. The configuration listed here is to facilitate installation only. Refer to your detailed RF plan for any other required parameter settings. Start the Link Manager (Start-> Link_Manager-> Link_Manager), click 'S' on the toolbar to start a session, and login as Admin. 2. Display the License screen and Drag & Drop the licence file for this MAC address onto the license screen.
RDL-2000 4. Installation Guidelines PTP Slave Advanced Screen a. Activate ATPC = (Enabled) b. Band (see RF plan). c. Antenna Gain (see RF plan). d. M. Tx Power (max. Tx Power) (see RF plan). e. Click Submit (RDL-2000 may automatically reboot). Figure 30: Link Manager - Slave - Installation->Advanced Screen 70-00144-01-01 Proprietary Redline Communications © 2011 Page 42 of 52 March 9, 2011 4Gon www.4Gon.co.uk info@4gon.co.
RDL-2000 Installation Guidelines PTP Slave Installation Screen a. IP Address (RF plan). b. Subnet Mask (RF plan). c. MU ID (RF plan). d. RF Channel Scan: Disable selected RF channels if required (RF plan). e. Click Submit (RDL-2000 may automatically reboot). 6. Click RU or select menu item Action->Reset Unit to reboot the RDL-2000. 7. Initial configuration of the PTP Slave is now complete. Proceed to the configuration of the PTP Master. 5.
RDL-2000 Installation Guidelines 4.5.10 Configure PTP Master The following instructions must be performed in the order listed. The configuration listed here is to facilitate installation only. Refer to your detailed RF plan for any other required parameter settings. Start the Link Manager (Start-> Link_Manager-> Link_Manager), click 'E' on the toolbar to start a session and login as Admin. 2. Display the License screen and Drag & Drop the licence file for this MAC address onto the license screen.
RDL-2000 4. Installation Guidelines PTP Master Advanced Screen a. Activate ATPC: (Enabled) b. Band: Must match slave unit (RF plan). c. Adaptive Modulation: (Enabled) d. Antenna Gain: See RF plan. e. M. Tx Power: See RF plan. f. Click Submit (RDL-2000 may automatically reboot). Figure 33: Link Manager - Master - Installation->Advanced Screen 70-00144-01-01 Proprietary Redline Communications © 2011 Page 45 of 52 March 9, 2011 4Gon www.4Gon.co.uk info@4gon.co.
RDL-2000 Installation Guidelines PTP Master Installation Screen a. IP Address See RF Plan. b. Subnet Mask See RF Plan. c. Click Submit (unit may automatically reboot). 6. Click RU or select menu item Action->Reset Unit to reboot RDL-2000. 7. Initial configuration of the PTP Master and PTP Slave is now complete. Proceed to the antenna alignment section. 5.
RDL-2000 Installation Guidelines 4.6 Step 6: Antenna Alignment 4.6.1 Basic Antenna Alignment Correct antenna alignment is essential in obtaining the maximum performance from the wireless link. A misaligned antenna will result in decreased receive signal strength and you may be unable to establish the wireless link. The alignment must be performed in both the azimuth and elevation planes.
RDL-2000 Installation Guidelines When the alignment sweep has been completed, the measured RSSI value should be checked against the estimated value obtained from the link budget. If the wireless link is LOS, the measured RSSI value should be within 5 dBm of the calculated value. A lower or fluctuating RSSI value may indicate that the antenna is aligned to a sidelobe. If the RSSI value is much lower than the link budget prediction, this may indicate an optical LOS or non-LOS path.
RDL-2000 Installation Guidelines Chapter 5 5 5.1 Reference Information Protecting Cables from High Temperature & Abrasion Temperature and abrasion may damage the outdoor cables and lead to a degradation in service. It is recommended to review the following information about protecting outdoor cables. In extremely hot climates, the outdoor cable may be degraded when the temperature of the metal tower structure exceeds the maximum specified cable rating.
RDL-2000 Installation Guidelines 5.2 Bench Test Setup 5.2.1 Customer Supplied Equipment: Windows™ computer with Redline 'Link Manager' application installed. 2. Second computer is preferred to perform link data testing. 3. Pair of RF attenuators (70 dB recommended) for indoor testing. 4. AC power (for PoE). 1. Figure 36: Ref. - Bench Test Setup (No Antenna) Note: The default IP address is 192.168.25.2. The default Admin password is: admin.
RDL-2000 5.2.4 70-00144-01-01 Installation Guidelines Throughput Test On PC #1, go to the Throughput Test screen. Set the address to 192.168.25.20 (PC #2), set the data rate to 10 Mbps, and click the Start button to begin transmitting data. 2. On PC #2, go to the Throughput Test screen and click the Rx button to start listening for data. Observe that the Rx counter adjacent to the Rx button indicates that data is being received and the rate is approximately 10 Mbps. 3.
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