User Guide

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Endmills - Technical Info
Endmills
- Tech Info
- Use the speed and feed values shown for the slotting operation in the speed and feed charts for the
series of end mill being used.
- If the tool projection exceeds 2.5 x the tool diameter, adjust the slotting speeds and feeds by the chart
for long reach tool adjustments.
If the axial depth of cut (ADOC) is ≥50% of the tool diameter:
Radial depth of cut (RDOC), or step-over, is based on the desired finish. The lighter the step-over, the lower
the scallop height (material left uncut by the radius of the tool), and the better the finish.
This chart calculates approximate scallop height using the following formula:
h = Scallop height
ae = Radial step-over
R = Radius of end mill
(tool diameter x .5)
h ~ (ae²) / (8R)
Surface Finish
Tool
Diameter
Step-over %
of OD
Step-over
Actual
Approx
Scallop Height
1/8
10% .013 .0003
20% .025 .0013
30% .038 .0028
1/4
10% .025 .0006
20% .050 .0025
30% .075 .0056
3/8
10% .038 .0009
20% .075 .0038
30% .113 .0084
1/2
10% .050 .0013
20% .100 .0050
30% .150 .0113
3/4
10% .075 .0019
20% .150 .0075
30% .225 .0169
1
10% .100 .0025
20% .200 .0100
30% .300 .0225
ae
Radial stepover
hh