Manual

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Hose Reel Operations Manual

IMPORTANT

Read this manual carefully before installing,

operating or servicing this equipment.

PERSONAL SAFETY

Personal injury and/or equipment damage may result

if proper safety precautions are not observed.

ORDER #:

MODEL #:

SERIAL #:

WARNING: Even low pressure can

cause irreparable damage or death.

Exercise extreme caution while

operating or servicing this equipment.

3800 SERIES

Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725

Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605

Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www.reelcraft.com

Item # Description Quantity Item # Description Quantity Item # Description Quantity

1 FRAME WELDMENT ASSEMBLY 1 13 INLET 1 25 S347-53 HEX CAP SCREW 5/16”-18 X 3/4” 3

2 BEARING SUPPORT SIDE 1 14 S350-41 WASHER SMALL 3/8” 4 26 TIE ROD 6

3 BEARING HOUSING ASSEMBLY 1 15 S350-6 WASHER 3/8” 34 27 390610-35 HEAD INSERT 1

4 BEARING SPACER 1 16 S339-616 LOCK WASHER 3/8” 32 28 SPROCKET, LARGE 1

5 SUPPORT SHAFT 1 17

S347-615 HEX CAP SCREW 3/8”-16 UNC X 3.5”

2 29 390030-4 SPACER 3/8” X 1”LG 4

6 SPINDLE 1 18

S347-611 HEX CAP SCREW 3/8”-16 UNC X 2.5”

4 30 S344-15 BOLT, CARRIAGE 4

7 O-RING 1 19 S338-6 HEX NUT 3/8”-16 UNC 18 31 S338-5 HEX NUT 4

8 SNAP RING 1 20 S2-59 HEX CAP SCREW (5/16-18 X 2) 1 32 MOTOR 1

9 GOOSENECK 1 21 S85-7 NYLOC NUT (5/16-18) 1 33 BRAKE DISC ASSEMBLY 1

10 HEAD 2 22 S347-65 HEX CAP SCREW 3/8”-16 UNC X 1” 18 34 BRAKE ASSEMBLY 1

11 DRUM 1 23

S347-66 HEX CAP SCREW 3/8”-16 UNC X 1.25”

8 35 360421 FRICTION BRAKE ASSEMBLY 1

12 SEAL AND RING ASSEMBLY 1 24 S339-516 LOCK WASHER 9 36 S347-56 HEX CAP SCREW 5/16-18 X 1.25”LG 2

Summary of content (4 pages)

PAGE 1
Hose Reel Operations Manual 3800 SERIES ORDER #: MODEL #: SERIAL #: IMPORTANT Read this manual carefully before installing, operating or servicing this equipment. PERSONAL SAFETY Personal injury and/or equipment damage may result if proper safety precautions are not observed. WARNING: Even low pressure can cause irreparable damage or death. Exercise extreme caution while operating or servicing this equipment.
PAGE 2
Hose Reel Operations Manual PERSONAL SAFETY • Ensure that reel is properly installed before connecting supply line (see instructions). • Before connecting supply line to reel, ensure that supply line pressure does not exceed maximum rated working pressure of the reel. • Do not wear loose fitting clothing while operating reel. • Be aware of other personnel / machinery in work area. • If a leak occurs in hose or reel, remove supply line pressure immediately.
PAGE 3
Hose Reel Operations Manual AIR DRIVEN REELS 1. Apply thread compound to inlet air line fitting (1) and pneumatic motor (2) inlet threads. 2. Connect inlet air line (1) to motor (2). VICTAULIC INLET SWIVELS NOTE: Victaulic - Type swivel joint inlet connections must be carefully aligned. Two victaulic connections, correctly installed, allow adequate flexibility for smooth rotation. 1. Connect victaulic coupling onto inlet swivel fitting and inlet supply line 2.
PAGE 4
Hose Reel Operations Manual REPLACE THE SWIVEL CAUTION: Remove supply line pressure before performing the following procedures. 1. 2. 3. Remove supply line (2) from the swivel (1) or inlet. Remove swivel (1) from inlet shaft (3). Install replacement swivel by reversing steps 1 & 2. REPLACING THE CHAIN CAUTION: Before replacing the chain, remove electrical power and fluid pressure from reel. 1. 2. 3. 4. Loosen (do not remove bolts securing motor (2) to reel. Remove chain master-link.