Instructions / Assembly

ManualsBrandsReliance Controls ManualsKitchen30 Amp 250-Volt 7500-Watt Non-Fuse 6-Circuit Transfer Switch Kit

TABLE OF CONTENTS

Page

Tools Needed for Installation 1

Parts List 1

Safety Symbols Used in this Manual 1

About Generators and Transfer Switches 2

Key Product Components 3

Pre-Planning the Load on Your Generator 4

Load Balancing Examples 5

Installation Instructions

Mounting the Transfer Switch 6

Connecting the Flexible Conduit 6

Grounding the Transfer Switch 7

Installing 120 Volt Circuits 7

Installing 240 Volt Circuits 8

Completing the Installation 8

Installing and Wiring the Power Inlet Box 9

Wiring the Power Inlet Box to the Transfer Switch 9

Installing an Optional Power Inlet 10

Finishing Up 10

Operating Instructions 10

Product Specifications 11

ELECTRICAL INNOVATION SINCE 1909

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For Power Transfer Kit Model

3006 HDK

Summary of content (16 pages)

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ELECTRICAL INNOVATION SINCE 1909™ TRANSFER EQUIPMENT FOR PORTABLE GENERATORS INSTALLATION AND OPERATING INSTRUCTIONS For Power Transfer Kit Model 3006 HDK TABLE OF CONTENTS Tools Needed for Installation Parts List Safety Symbols Used in this Manual About Generators and Transfer Switches Key Product Components Pre-Planning the Load on Your Generator Load Balancing Examples Installation Instructions Mounting the Transfer Switch Connecting the Flexible Conduit Grounding the Transfer Switch Installing 120 Vo
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Page 1 Congratulations on your purchase of the Reliance Controls generator power transfer switch. Reliance has been manufacturing transfer switches and equipment in Racine, Wisconsin since 1983 and has been producing high-quality electrical equipment for nearly 100 years. Reliance is the Loadside® transfer switch used in nearly 90% of the installations done by professional electricians. Your transfer switch is UL 1008 listed, C-UL listed, and meets all requirements of the National Electrical Code.
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Page 2 ABOUT GENERATORS AND TRANSFER SWITCHES Generators and transfer switches are dependent on one another as a system to power your home in a power out situation.
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Page 3 KEY COMPONENTS OF THE RELIANCE CONTROLS TRANSFER SWITCH AND POWER TRANSFER KIT Your Reliance Controls transfer switch is unique in two ways: 1) it has a patented internal wiring compartment which eliminates the need for the installation of additional junction boxes, and 2) it has a removable front panel which allows a power inlet to be easily inserted to allow a power cord to be plugged directly into the transfer switch with a longer power cord.
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Page 4 PRE-INSTALLATION PLANNING OF THE GENERATOR LOAD Before you begin installing your Reliance Controls transfer switch system, you need to create a plan for the appliances you choose to run during a power outage. To do this, it’s helpful to first know how your generator produces power. If your generator has four-prong twist-lock 20 or 30 Amp output receptacles, and is set-up for home stand-by operation, it likely will produce 120/240 Volt power, or power similar to your electrical utility.
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Page 5 Load Balancing Example #1 Circuit Breaker Connections: Generator: Transfer Switch Model: Six (6) 120 Volt Single Pole Circuit Breakers 5,500 Running Watts, 6,200 Peak Watts 6-Circuits Side One Appliance Toggle Main Appliance Running Switch Hooked Up Watts A Refrigerator 800 B Sump Pump 800 C Indoor Lighting 300 Total Running Watts Side One: 1,900 Side Two Additional Start-Up Watts 2,300 1,300 0 Toggle Main Appliance Switch Hooked Up F Furnace E TV, VCR, Computer D Security, Lighting Total Runnin
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Page 6 INSTALLATION INSTRUCTIONS A. Mounting the Transfer Switch 1. Position the transfer switch so that its bottom center is about 18 inches from the bottom center of your load center. The end of the flexible conduit whip should be lined up with a 3/4" knockout hole on the bottom of your load center (Figure 2). Mount on wall with anchors 2. Mark the position of the holes on the four external feet with a pencil. 3.
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Page 7 C. Connecting the Neutral and Ground Wire 1. Find the white wire (Neutral) and the green wire (ground) among the wires from the transfer switch that you have inserted into the load center. 2. Strip approximately 5/8” from the end of the white wire. Locate the neutral bar and partially unscrew a terminal screw on the bar. Insert the stripped end of the wire into the side of the bar under the screw and retighten the screw. (Figure 4) 3. Locate the ground bar. (It should be labeled.
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Page 8 E. Installing 240 Volt Circuits Reliance Controls 6-Circuit Transfer switch (In Kit) is shipped from the factory with one installed handle tie on two adjacent circuits. Let’s assume that, according to your set-up plan, Switches C & D on the 6-Circuit transfer switch will be used to supply power to your well pump, a 240 Volt appliance. (Figure 6) 1. Find the two red and the two black wires marked C & D. 2.
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Page 9 G. Installing and Wiring the Outdoor Power Inlet Box (included in kit) H. Wiring the Power Inlet Box to the Transfer Switch Since you will be operating your generator outdoors in a location remote from your electrical load center, it is recommended that you install an outdoor power inlet box on an exterior wall of your house.
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Page 10 I. Installing an Optional Power Inlet on your Transfer Switch (not necessary in kit installation) Although such an installation is not necessary with the Power Transfer Kit, your Reliance Controls transfer switch is unique in that it allows the installation of an accessory power inlet which allows you to plug your generator directly into your transfer switch using a longer power cord.
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Page 11 TRANSFER SWITCH PRODUCT SPECIFICATIONS Maximum Watts Possible Single Pole/Double Pole Combinations Maximum Combined Load @ 125 Volts AC (Amps) Maximum Combined Load @ 250 Volts AC (Amps) Maximum Load per Circuit from Generator (Amps) Maximum Load per circuit from Load Center (Amps) Recommended Building Wire Size (runs less than 100’) Wattmeters Number of Knockouts Available 1/2" or 3/4" Power Inlet Box Match Cabinet Dimensions H x W x D (inches) Cabinet Type (NEMA) 7500 0-1 DP / 4-6 SP 60 Amps 30
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Five Year Limited Warranty Reliance Controls Corporation (“Reliance”) warrants this Protran® Manual Transfer Switch (“Switch”) to be free from failure to perform as intended due to defects in materials and workmanship for a period of five (5) years from date of manufacture, provided the Switch has been installed and used in accordance with manufacturer’s instructions and has not been subjected to misuse, alteration, accident, or repair not performed by Reliance.
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HOME CIRCUIT MAPPING CHART This Toggle Switch on My Generator Transfer Switch A B C D E F Controls these essential appliances I will need during a power outage STAPLE Reliance Controls Corporation 2001 Young Court Racine, WI 53404 AFFIX POSTAGE HERE So, I need to turn off these other devices which are on the same Circuits
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Reliance Controls Customer Service: (800) 439-5745 Website: www.reliancecontrols.