Product Manual

MAINTENANCE AND REPAIR INSTRUCTIONS
ADJUSTING THE CHAIN TENSION
The chain must be tensioned whenever the flats on the drive links
h
ang out of the bar groove (Fig. 30). Check for proper chain tension
b
efore starting the unit and periodically during operation.
N
OTE: A new chain tends to stretch. Check the chain tension
f
requently and tighten as required.
1
. Stop the engine, wait for all moving parts to stop, allow the unit to
c
ool, disconnect the spark plug wire and disengage the chain brake.
2. Slightly loosen the bar-retaining nuts (Fig. 31).
3
. Hold the guide bar tip up and rotate the chain-tensioning screw
(Fig. 32) clockwise with a standard screwdriver to tension the
chain. The desired tension depends on the temperature of the
chain:
• Cold Chain Tensioning - A cold chain is correctly tensioned
when there is no sag on the underside of the guide bar and the
chain seats snugly against the guide bar with the drive links in
t
he bar groove.
•
Warm Chain Tensioning - During normal operation, the
t
emperature of the chain will increase. The drive links of a
correctly tensioned warm chain will hang approximately 1/16
inch (1.3 mm) out of the bar groove (Fig. 33).
4. Once adjusted, lift the tip of the guide bar up to check for proper
tension (Fig. 34). If the chain is still too loose, release the tip of the
guide bar and turn the chain-tensioning screw 1/2 turn clockwise.
R
epeat this process until the desired tension is achieved.
N
OTE: If the chain is too tight, it will not rotate. To loosen the chain,
t
urn the chain-tensioning screw 1/4 turn counterclockwise.
Ensure that the chain can be turned by hand without binding
(
Fig. 35). Also note that the chain will not rotate if the chain
b
rake is engaged.
5
. Hold the tip of the guide bar up and securely tighten the bar-
retaining nuts.
R
EMOVING/REPLACING THE GUIDE BAR AND CHAIN
U
se only a low-kickback saw chain that has met kickback
performance per ANSI B175.1 for this saw. This fast-cutting chain
p
rovides kickback reduction when properly maintained.
N
OTE: When replacing the guide bar and chain, use only
m
anufacturer suggested replacement parts. The use of any
o
ther parts may create a hazard or cause product damage
and will VOID the warranty.
Removing the Old Guide Bar and Chain
1. Make sure the engine is off and the spark plug wire is
d
isconnected. Disengage the chain brake.
2. Remove the bar-retaining nuts with the supplied multi-purpose
t
ool. Remove the guide bar cover and guide bar plate by pulling
t
hem straight out (Fig. 31).
3
. Remove the guide bar and chain from the mounting surface.
4
. Remove the old chain from the guide bar.
I
nstalling the New Guide Bar and Chain
1
. Lay out the new saw chain in a loop and straighten any kinks. The
c
utters on the top of the guide bar should face toward the guide
bar tip in the direction of chain rotation (Fig. 36). If they face
b
ackward, turn the loop over.
2. Place the chain drive links into the bar groove as shown (Fig. 37).
NOTE: Make sure the chain is correctly installed and the cutters are
f
acing in the correct direction (Fig. 36).
3
. Position the chain so there is a loop at the back of the guide bar.
4
. Hold the chain in position on the guide bar and place the loop
a
round the drive sprocket.
5
. Fit the guide bar flush against the mounting surface so that the
two guide bar bolts are in the guide
bar slot (Fig. 31) .
NOTE: Make sure that the chain-tensioning pin is in the chain-
tensioning pin hole (Fig. 38).
6. Replace the guide bar plate so that the bent edges (top and
b
ottom) are directed away from the chain.
7. Replace the guide bar cover and bar-retaining nuts. Tighten the
b
ar-retaining nuts hand tight.
N
OTE: Do not over-tighten the bar-retaining nuts. The guide bar
should still be free to move for chain tension adjustment.
8
. Adjust the chain tension. Refer to the Adjusting the Chain Tension
instructions above.
ADJUSTING THE AUTOMATIC OILER
T
he oiler automatically delivers the proper amount of oil to the guide
bar and saw chain. As the engine speed increases, so does the oil
flow. The amount of oil flowing to the guide bar and saw chain may
b
e changed by turning the adjustment screw with a small standard
screwdriver. Turn the screw clockwise to decrease oil flow or turn the
screw counterclockwise to increase oil flow (Fig. 39).
Flats
Fig. 30
Approx 1/16”
(
1.3 mm)
Fig. 33
Fig. 31
Fig. 32
Fig. 36
Fig. 37
Fig. 34
Fig. 35
WARNING: Before inspecting, cleaning or servicing the unit, stop the engine, wait for all moving parts
t
o stop, allow the unit to cool, disengage the chain brake and disconnect the spark plug wire to ensure
t
hat the unit cannot start. Failure to follow these instructions can result in serious personal injury or
p
roperty damage.
WARNING: T
o avoid possible serious injury, never
touch or adjust the chain while the engine is running.
The saw chain is very sharp; always wear protective
gloves when performing maintenance on the chain.
CAUTION: A
chain tensioned while warm, may be
t
oo tight upon cooling. Check the “cold tension”
before next use.
MAINTENANCE AND REPAIR INSTRUCTIONS
G
uide Bar Plate
G
uide Bar Cover
Bar-retaining Nuts
Guide
Bar Slot
C
hain-tensioning Screw
Chain Drive
Links
C
hain
Rotation
C
utters
Bar Groove
Chain Drive
Links
Bar Tip
B
ar Tip
P
RUNING
Pruning is the process of trimming limbs from a live tree (Fig. 28).
• Work slowly, while maintaining a proper grip and stance.
• Do not cut from a ladder; this is extremely dangerous. Leave this
operation for professionals.
• Do not cut above chest height, as a saw held higher is difficult to control during kickback.
• When pruning trees it is important not to make the finishing cut next to the main limb or trunk until the limb is cut
further out to reduce the weight. This prevents stripping the bark from the main member.
1. Underbuck the branch 1/3 through for the first cut.
2
. The second cut should overbuck to drop the branch off.
3
. Make the finishing cut smoothly and neatly against the main member so the bark will grow back to seal the wound.
CUTTING SPRINGPOLES
A
springpole is any log, branch, rooted stump, or sapling that is bent
u
nder tension by other wood so that it springs back if the wood
h
olding it is cut or removed (Fig. 29). On a fallen tree, a rooted stump
has a high potential of springing back to the upright position during
the bucking cut to separate the log from the stump.
Fig. 28
Fig. 29
Load
F
irst Cut
1/3 Diameter
Finishing Cut
Second Cut
Springpole
WARNING: I
f the limbs to be pruned are above
chest height, hire a professional to perform the pruning.
WARNING:
Watch for springpoles; these can
strike the operator, causing serious personal injury.
Pruning
WARNING: Use caution when pruning heavy
b
ranches. Falling branches can cause serious injury.
A
lways wear head protection, plan a safe exit from the
p
ath of falling limbs and stay alert.
OPERATING INSTRUCTIONS
M
AINTENANCE SCHEDULE
P
erform these required maintenance procedures at the frequency stated in the table. These procedures should also be
a
part of any seasonal tune-up.
N
OTE: Some maintenance procedures may require special tools or skills. If you are unsure about these procedures,
take your unit to any non-road engine repair establishment, individual or authorized service dealer.
NOTE: Maintenance, replacement or repair of the emission control devices and system may be performed by any
n
on-road engine repair establishment, individual or authorized service dealer.
NOTE: Please read the California/EPA statement that came with the unit for a complete listing of terms and coverage
f
or the emissions control devices, such as the spark arrestor, muffler, carburetor, etc.
A
good preventive maintenance program of regular inspection and care will increase the life and improve performance
t
he unit. This maintenance checklist is a guide for such a program.
C
leaning, adjusting and part replacement may be required, under certain conditions, at more frequent intervals than
those indicated.
CUSTOMER RESPONSIBILITY
Fig. 39
Fig. 38
Chain-tensioning
Pin Hole
Drive
Sprocket
G
uide Bar Bolts
Automatic Oiler Adjustment Screw
6
MAINTENANCE CHECKLIST
ACTION
B
EFORE EACH
USE
A
FTER EACH
USE
A
FTER EVERY
10 HOURS OF
OPERATION
A
FTER EVERY
20 HOURS OF
OPERATION
C
heck for loose screws/nuts/bolts and
tighten as needed
3
C
lean the air filter (replace when necessary)
3
Inspect and clean the spark plug (replace
when necessary)
3
I
nspect and clean the spark arrestor screen
and muffler
3
Check the bar lube reservoir level (refill
f
requently)
3
Inspect fuel hoses*
3
I
nspect the chain brake components*
3
Clean the unit and inspect decals
3
Clean the guide bar groove and oil
passages
3
Clean the cylinder fins
3
Check for damaged or worn parts
3
Check the chain tension (adjust as needed)
3
Check the sharpness of the chain
3
Lubricate the sprocket tip
3
Check the fuel mixture
3
*If maintenance or replacement are required, have the unit serviced by an authorized service dealer.