SOLAR INVERTER CHARGER 48V Pure Sine Wave Solar Inverter & Charger 3500w Version 1.
Important Safety Instructions Please save these instructions. This manual contains all safety, installation and operating instructions for the Solar Inverter Charger. The following symbols are used throughout the manual: WARNING CAUTION NOTE Indicates a potentially dangerous condition. Use extreme caution when performing this task. Indicates a critical procedure for safe and proper operation of the inverter.
Battery Safety Do NOT let the positive (+) and negative (-) terminals of the battery touch each other. Use Lithium batteries or deep cycle Sealed Lead Acid, Flooded, Gel, AGM batteries. Explosive battery gases may be present while charging. Be certain there is enough ventilation to release the gases. Be careful when working with large lead acid batteries. Wear eye protection and have fresh water available in case there is contact with the battery acid.
Table of Contents Important Safety Instructions 01 General Information 04 Key Features 04 Battery Charging Modes 05 Load Output Working Modes 07 Product Overview 08 Dimensions 09 Optional Components Installation 10 Location Recommendations 10 Wiring 12 Battery Wiring 13 PV Wiring 14 AC Output Wiring 15 AC Input Wiring 16 Communication Ports 17 Dry Contacts 17 RS485 17 CAN 17 USB 17 Operation 18 LCD Operation 18 LCD Menu 22 LCD Programmable Features 23 Electronic
General Information The new all-in-one Renogy Solar Inverter Charger is an advanced hybrid system combining the advanced charging algorithm of solar and industrial reliability and electrical energy of pure sine wave inverters to give you a complete power system. The unit features 4 charging modes and 3 output modes to meet an array of application needs.
PV UTILITY 48V Battery Storage Photovoltaic Modules (PV): convert light energy into DC power, charge the battery through the solar inverter charger, or directly reverse into alternating current to power the load. Power or generator (Utility): Access at the AC input can power the load and charge the battery. If you do not have a power supply or generator, the system can also operate normally, where the load is supplied by batteries and photovoltaic modules.
Utility Priority In Utility Priority mode, the detected AC input will be priority for battery charging. If the power becomes unstable or unusable, then it will switch to PV charging. CHARGING CHARGING Hybrid Charging In Hybrid Charging, PV and Utility will work together to charge the battery bank at the same time. Priority will be given to PV and utilize MPPT charging. Upon PV charging being insufficient, the power supply replenishes with Utility power.
Load Output Working Modes The solar inverter has 3 working modes that dictate how the incoming power is used to power the loads.Users may configure the output source priority to configure load power. PV Priority In this mode only the incoming solar energy and battery power are used to power the loads. This can maximize the use of green energy when selecting PV priority in Battery Charging Mode to achieve overall energy conservation and emission reduction.
Product Overview Identification of Parts 2 3 1 10 9 8 7 6 5 4 11 12 13 14 15 Key Parts 1. LCD Buttons 2. Mounting Holes 3. LCD Screen 4. LED Indicators 5. AC Input Breaker 6. Dry Contact Port 7. RS485/CAN Communication Port 8. USB Debugging Port (Internal Use) 9. AC Input Terminal 10. AC Output Terminal 11. Cooling Fans 12. PV Input Terminal 13. Main On/Off Power Switch 14. Battery Input Terminal 15.
Dimensions 12.7in 322mm φ0.2in φ6mm 0.2in 6mm 4.9in 124mm 16.8in 426mm φ0.4in φ11mm Optional Components Renogy BT-2 Bluetooth Module: The BT-2 Bluetooth module is a great addition to any Renogy charge controllers with a RS485 port and is used to pair charge controllers with the Renogy BT App. After pairing is done you can monitor your system and change parameters directly from you cell phone or tablet.
Installation Please read this manual carefully and familiarize yourself with the installation procedures before installation. WARNING CAUTION NOTE Indicates a potentially dangerous condition. Use extreme caution when performing this task. Indicates a critical procedure for safe and proper operation of the inverter. Indicates a procedure or function that is important to the safe and proper operation of the inverter.
Other Precautions: When installing the battery, be very careful, when installing lead-acid liquid batteries, you should wear protective glasses, once in contact with battery acid, please wash with water in time. Avoid placing metal objects near the battery to prevent short circuits in the battery. Acid gas may be generated when the battery is charged so ensure good ventilation around the environment.
Wiring WARNING WARNING CAUTION NOTE CAUTION The Renogy Solar Inverter is suitable for 48V battery banks systems ONLY. Not following the minimum DC requirement may cause irreversible damage to the unit. The solar inverter components at the AC input/output, battery components, and PV components will produce high energy output. Make sure to connect the appropriate component to the appropriate labeled terminals. Be careful of the positive and negative poles.
Wiring and installation methods must comply with national and local electrical specifications. The following chart is reference only. Longer wire runs between solar panels and the solar inverter as well as longer runs between the solar inverter and battery bank will require thicker wiring size to minimize loss and improve system performance.
The solar inverter takes a 48V battery input to operate. This will require combining 12V or 6V batteries in series to achieve the minimum voltage DC requirement. It is recommended to use battery cables with ring terminals. The ring terminals must be firmly tightened and secured on the respective battery terminals to prevent any excessive heating or resistance. Connect the positive and negative battery ring terminals to the respective positive and negative battery terminals on the solar inverter.
AC Output Wiring NOTE NOTE WARNING CAUTION Only the Live and Neutral wires will be connected to the Output Terminal Block, the Ground will be connected to the screw terminal. Make sure any circuit breakers are disconnected and ensure the unit is in the off position. AC Output should NEVER be connected to public power/utility or a generator. There are two terminal blocks with “IN” and “OUT” markings. Please do NOT misconnect input and output connectors.
AC Input Wiring WARNING NOTE CAUTION The AC input must never be connected to the AC output as irreversible overload or damage may result The AC Input Terminal Block is connected to circuit breakers for added protection. Do not modify or alter them as it may cause irreversible damage to the solar inverter. There are two terminal blocks with “IN” and “OUT” markings. Please do NOT mis-connect input and output connectors. Run the AC input line through the AC input cable entry slot.
Communication Ports Dry Contacts NOTE WARNING To use this to function, an auto start controller must be installed on the generator. there are three contacts; up to down: NO, N, NC Do not store units with auto gen start feature enabled. Generators exhaust dangerous fumes when running. This contact automatically starts the generator and charges the battery bank. Under normal conditions, this terminal is NC-N point closed, NO-N point open.
Operation ON Assuming all connections are correct and tightly secured, Locate the power button on the solar inverter and turn the main power switch to the ON position.
1 20 1 2 21 40 3 4 19 5 6 7 8 1 The arrow only displays during startup and not part of the solar inverter functionality 5 Indicates that the charging circuit is charging the battery 2 Indicates that the utility/grid is powering the load 6 The arrow only displays during startup and not part of the solar inverter functionality 3 Indicates that the power utility/grid is powering the battery charging circuit (AC-DC) 7 Indicates that the battery is powering the inverter circuit (DC-AC) 4 In
Icon Function Icon Function Indicates that the AC input is connected to AC Source Indicates that the inverter mode circuit is working This icon indicates a wide voltage AC input Mode (APL mode) Indicates that the solar inverter charger is in the power bypass (Bypass) Indicates that the PV input is connected Indicates that the inverter circuit is powered to the load Indicates that the solar inverter charger is connected to the battery.
The following is on the left side of the LCD Indicates AC input Indicates PV input Indicates inverter circuit The icon appears only at startup and is irrelevant to functionality of the solar inverter Shows battery voltage, total battery charge current, charge power, AC input voltage, AC input frequency, PVInput voltage, internal heatsink temperature, and software version The following is on the right side of the LCD Indicates output voltage, output current, output power, output visual power, battery disc
LCD Menu Screens On the LCD home screen, press the "UP"and"DOWN" buttons to turn the page to view the solar inverter’s real-time data.
LCD Programmable Features Press the "SET" key to enter parameter setting mode. After entering the settings menu, the parameter number 00 flashes and you can press the "UP" and "DOWN" keys to select the parameter code that you want to set. To access the parameter program press "ENT" key to enter the parameter editing state, at which point the value of the parameter flashes.
Parameters Number 04 05 06 07 Parameter Name Battery Power to Utility Setpoint Utility to Battery Power setpoint Battery Charging Mode Please Note: If this inverter/charger is working in Battery mode or Power saving mode, only solar energy can charge battery. Solar energy will charge battery if it's available and enough Maximum charging current: To configure total charging current for solar and utility chargers. (Max.
Parameters Number 08 Parameter Name Set options [08] USE User-defined, all battery parameters can be set [08] SLd (Default) Sealed lead-acid/AGM battery, constant voltage charging 58.4V, float charging voltage 55.2V [08] FLd Flooded lead-acid battery,constant voltage charging 58.4V,float charging voltage 55.2V [08] GEL Gel lead-acid battery, constant voltage charging 56.8V,float charging voltage 55.
Parameters Number Parameter Name Set options Description 12 *available in USER Low Voltage Load Disconnect and lithium setting only [12] 42V (Default) It is recommended to set this voltage below the maximum voltage the battery can withstand. When this voltage is reached, the loads will be powered off after a time delay adjustable in Program 13 The range is 38V to 50V, in 0.
Parameters Number Parameter Name 18 *available in FLD and USER setting only Battery Equalization Duration [18] 120min (Default) Setting range is from 5min to 900 min.
Parameters Number Parameter Name 25 Buzzer alarm 26 27 28 Maximum AC Charging Current 35 36 37 Split Phase Low Voltage Disconnect Recover PV Charging Current Battery Charging Boost Return Setpoint Description [25] DIS No alarm [25] ENA (Default) Enable alarm [26] DIS No alarm prompts when the status of the primary input source changes [26] ENA (Default) Enable alarm prompts when the status of the primary input source changes Alarm Overload bypass: When enabled, the unit will transfe
Electronic Protections Number Protection Description 1 PV Current/Power Limiting Protection When the configured PV array charge current exceeds the PV rated current, it will be charged at the rated current 2 PV Night anti-charge protection At night, the battery is prevented from discharging through the PV component because the voltage of the battery is greater than the voltage of the PV component 3 4 Power Input Undervoltage Protection When utility input is below 90VAC, charging is stopped and th
Fault Codes Fault code Fault name 【01】 BatVoltLow 【02】 BatOverCurrSw 【03】 BatOpen 【04】 BatLowEod 【05】 BatOverCurrHw Description Battery under-voltage alert Battery discharge current software protection Battery not detected Battery undervoltage stopdischarge alarm Battery overcurrent hardware protection 【06】 BatOverVolt 【07】 BusOverVoltHw Charge overvoltage protection Bus overvoltage hardware protection 【08】 BusOverVoltSw Bus overvoltage software protection 【09】 PvVoltHigh PV overvolt
Fault Solutions Screen not displaying Make sure the battery is properly connected and charged to be able to recognize the solar inverter. or click any button on the screen to exit screen sleep mode. Rechargeable battery overvoltage protection Measure whether the battery voltage exceeds 60Vand disconnect the photovoltaic array from and the power-on. Battery undervoltage protection Wait until the battery is charged to return to above the low voltage recovery voltage.
Technical Specifications Model RIV4835CSH1S Utility/Grid Rated input Voltage 110/120Vac Input voltage range (90Vac~140Vac) ±2% Frequency 50Hz/ 60Hz (auto detect) Overload / Short circuit Protection 47-0.3Hz x 55-0.3Hz (50Hz); 57-0.3Hz x 65-0.
Model RIV4835CSH1S Utility/Grid Charging Battery type Lead Acid or Lithium Maximum Charging Current (AC) 40A Unstable Condition Error ± 5Adc Charging Voltage Range 40 –60Vdc Short-circuit protection Breakers and fuses Circuit Breaker Specifications 40A Overcharge Protection Yes; Automatically alerts and then turns off charging after1 minute Solar (PV) Charging Recommended PV Max 145Vdc (150 VDC Actual) PV Operating Voltage 60-145Vdc MPPT Voltage Range 60-115Vdc Battery Charging Range
Non-Lithium Battery Parameters Battery type Parameters SLD/ AGM GEL Flooded Lead Acid (FLD) USER (Default) Custom Range Over Voltage Disconnect 60V 60V 60V 60V N/A Over Voltage Disconnect Recover 58.2V 58.2V 58.2V 58.2V N/A Equalization Voltage [16] - - 59.2V 59.2V (adjustable) 48~59.2V Boost Voltage [09] 58.4V 56.8V 58.4V 58.4V (adjustable) 48~58.4V Float Voltage [11] 55.2V 55.2V 55.2V 55.2V (adjustable) 48~58.4V Under Voltage recover 44.8V 44.8V 44.8V 44.
Lithium Battery Parameters Lithium Iron Phosphate Battery type Parameters (LF16) (LF15) (LF14) (n14) (n13) USER (Default) Custom Range Over Voltage Disconnect 60V 60V 60V 60V 60V 60V N/A Over Voltage Disconnect Recover 58.2V 58.2V 58.2V 58.2V 58.2V 58.2V N/A Equalization Voltage [16] - - - - - 59.2V (adjustable) 48~59.2V 53.2V (adjustable) 58.4V 48~58.4V (adjustable) 55.2V 48~58.4V (adjustable) Boost Voltage [09] 57.6V 57.2V 54V 50.
When modifying parameters in User Mode or Lithium, the following rules must be followed to set parameters successfully. 1. Overvoltage Disconnect > Overvoltage Disconnect Recover ≥ Equalization voltage ≥ Boost voltage ≥ Float voltage 2. Overvoltage Disconnect > Over Voltage Disconnect Recover 3. Low Voltage Disconnect Recover > Low Voltage Disconnect (at least 2V Smaller) < Discharge Limit Voltage 4.
Charging Parameters Glossary Overvoltage Disconnect—When and if the charge controller experiences a voltage higher than what is assigned, it will disconnect itself from the circuit; ceasing charge. Overvoltage Recover-- in the event a charge controller experiences an over-voltage condition set by the previous parameter, then this reconnecting parameter is put into play to direct the controller when it can connect and safely charge again.
Discharging limit Voltage-- This parameter ensures that the controller does not exceed the default or assigned parameter before needing to be charged again. This is put into play to optimize and extend the battery life by going with a higher voltage. The lower the discharge limit voltage the more negative effect on battery efficiency. This equipment has been tested and found to comply with the limits for a class B digital device, pursuant to part 15 of the FCC Rules.
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