MTS-ZB RENOGY Photovoltaic Module Z-Bracket Mounting System 1 2775 E Philadelphia St, Ontario, CA 91761 1-800-330-8678
Important Safety Instructions Please save these instructions. This manual contains important safety, installation, and operating instructions for the Renogy ZBracket Mount hardware system. The following symbols are used throughout the manual to indicate potentially dangerous conditions or important safety information. WARNING: Indicates a potentially dangerous condition. Use extreme caution when performing this task. CAUTION: Indicates a critical procedure for safe and proper operation of the system.
Table of Contents General Information ...................................................................................................... 4 Identification of Parts.................................................................................................... 5 Installation ..................................................................................................................... 7 Mating Brackets to Panel Frame ..............................................................................
General Information The Renogy Z-Bracket Mount System is designed to support the installation of single panel units, generally in off-grid installations. These units are ideal for installation on RV roofs and noninhabited dwellings such as sheds or garages. It is also suited as attachment to a user made structure such as a wooden frame. The system comes complete with all fasteners to secure the system to the installation surface.
Identification of Parts Image Component Description Main component. Secures panels to mounting surface using the included fasteners. Z-Bracket M6 x 16mm Hex Cap Bolt M6 Split Lock Washer Fastener used to secure panel to ZBracket. Material: Stainless Steel Deformable washer which creates a spring force from deformation. Provides the necessary preload to cap bolt. Normal flat washer used to prevent surface marring on components from the use of the Lock Washers.
#10 x 1¼ in Self-Drilling Cap Screw Plastic Retaining Ring Screw capable of self-drilling into the mounting surface. Used to secure the Z-Bracket to the mounting surface. Material: Steel Placed between the self-drilling screws and the Z-Bracket. Should come threaded over self-drilling screws in package.
Installation Recommended tools to have before installation: The following tools and equipment are highly recommended to have available to assist with installation but are in no way a comprehensive list of tools that can ease installation. Installers feel free to substitute comparable equipment where appropriate. Image Component Description Center Punch Indents mounting surface to reduce screw wandering during initial drive.
Used to ensure panel is level and/or plumb to the mounting surface and orientation. Spirit Level WARNING: Installation on shingle roofs is not recommended. System is not designed with these roof types in mind. Fasteners will not penetrate framing deep enough and will likely cause heavy issues with leaking.
Mating Brackets to Panel Frame 9
NOTE: Various solar modules will have different varieties of mounting hole locations. Please align brackets in a way that will evenly support the module.
Repeat for each Z-Bracket in the set at each corner.
NOTE: Ensure screw locations are backed by structural element such as a rafter, stud, etc.
NOTE: Orient panel in level/plumb layout as desired before fixing in position.
NOTE: Begin new fastener at indicated location first to secure panel in level plumb/level layout. Repeat for all fastener locations.
NOTE: Seal around all edges of bracket and screws. Repeat for all brackets. Install of Panel to RV Roofs Installation on to the roofs of RV’s typically requires more specialized instruction due to the nature of construction of most commercially available RV roofs.
the use of a fastener type NOT included in the Z-Bracket kit. This section is included for convenience of customers installing to an RV roof. The instructions listed in this section are a modification of the normal installation, all other steps are to be completed normally. NOTE: A minimum roof thickness of 3/8” is recommended for this type of installation.
Drill Bit Used with Cordless Drill to create clearance holes for the well nuts. Must be matched to the well nut’s outer diameter. Recommended variety requires 3/8” bit.
NOTE: Mark all hole locations in this step as the panel must be removed for well nut insertion.
NOTE: Use of sealant is optional with a well nut but sealing will add extra assurance. Seal under well nut head. Repeat for all holes.
NOTE: Orient panel in level/plumb layout as desired before fixing in position.
NOTE: Screw has compressed and expanded the well nut, binding into the roof material. Repeat for all fasteners.
Z-Bracket Dimensions NOTE: Dimensions in millimeters.
NOTE: Dimensions in inches.
Compatibility RENOGY Solar Module Compatibility* RNG-10D RNG-10D-SS RNG-20D RNG-30D RNG-30D-SS RNG-50D RNG-50D-SS RNG-80D-SS RNG-100D RNG-100D-S RNG-100D-SS RNG-100D-SSP RNG-100MB RNG-100D-R RNG-160D-SS RNG-300D RNG-50P RNG-100P RNG-160P RNG-270P RNG-320P COMPATIBLE COMPATIBLE COMPATIBLE COMPATIBLE COMPATIBLE COMPATIBLE COMPATIBLE COMPATIBLE COMPATIBLE COMPATIBLE COMPATIBLE COMPATIBLE COMPATIBLE COMPATIBLE COMPATIBLE ** COMPATIBLE COMPATIBLE COMPATIBLE ** ** *This list is not comprehensive and is intend