Using and Maintaining the Type CS6003 Calibrator D4U00891002 Users Manual UM4.
PROVOX, PROFLEX, and PROVUE are registered trademarks and ENVOX is a trademark of Fisher Controls International, Inc. Fisher Controls International, Inc.1991. All rights reserved. Printed in the U.S.A. While this information is presented in good faith and believed to be accurate, Fisher Controls does not guarantee satisfactory results from reliance upon such information.
Documentation Map Documentation Map Using and Maintaining the Type CS6003 Calibrator This map shows manuals they may be need in conjunction with the Type CS6003 Calibrator. The number, title, and binder location are shown for each document, identifying where specific information is located. See the descriptions on the back of this map for more information. Section 1 lists additional related documentation. YOU ARE HERE Users PROVOX Instrumentation Original — December 1991 UM4.
Documentation Map Fisher documentation supports each stage of system development. System Development Stages Document Type & Contents System Design Configuration Engineering Manuals Configuration data-entry help for a product, including theory of operation for improved product use. User Manual for Configuration Products Operating methods and procedures for using the configuration software. Technical Reference Manuals Advanced user information for expanding the capability of the PROVOX system.
Using and Maintaining the Type CS6003 Calibrator Contents Section/Title 1 Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Who Should Read This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . Is This the Right Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . What This Manual Contains . . . . . . . . . . . . . . . . . . . . .
Contents Section/Title 2.3 Operating the Calibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.1 General Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.2 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.3 Static Discharge Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.4 Card Installation and Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.4.
Contents Section/Title 4.1.7 Page Types DM6371, DM6372, and DM6373 Pulse Count Input Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type DM6381 Weigh Scale Interface Card . . . . . . . . . . . . . . . .
Contents Section/Title 5.4 5.4.1 5.4.2 5.5 5.5.1 5.5.2 5.6 5.6.1 5.6.2 5.7 5.7.1 5.7.2 5.8 5.8.1 5.8.2 5.9 5.9.1 5.9.2 5.10 5.10.1 5.10.2 5.10.3 5.11 5.11.1 5.11.2 6 6.1 6.1.1 6.1.2 6.2 6.2.1 6.2.2 Page Type CL6202 Computing Controller Card . . . . . . . . . . . . . . . . . . . Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents Section/Title Page Glossary Index Figures 2-1 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-17 Original — December 1991 UM4.6:CS6003 Type CS6003 Calibrator Front Panel . . . . . . . . . . . . . . . . . . . . . . . Single-Ended Analog Input Card . . . . . . . . . . . . . . . . . . . . . . . . . . Isolated Analog Input Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RTD Input Card . . . . . . . . . . . . . . .
Contents Section/Title Page Tables 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20 4-21 x Calibrator Breakout Terminal Assignments for Single-Ended Analog Input Cards . . . . . . . . . . . . . . . . . . . . . . . . . Calibrator Breakout Terminal Assignments for Isolated Analog Input Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Voltages for Isolated 1-5 Volt Input Card . . . . . . . . . . . . . . .
Section Tab Guide Introduction 1 Using the Calibrator 2 Card Removal, Cleaning, and Installation 3 Input and Output Card 4 Controller Cards 5 Data Highway Cards 6 Maintaining the Calibrator A Glossary Glossary Index Original — December 1991 UM4.
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Introduction 1 Introduction 1.1 Who Should Read This Manual 1-1 1 This manual is intended for maintenance personnel familiar with the PROVOX instrumentation system. 1.2 Is This the Right Manual? This manual describes the steps for calibration of cards in a PROVOX instrumentation system. 1.
1-2 Introduction Section 6 — Data Highway Cards: describes the calibration of the Type DH7010 for PN46A4233 and PN41B0985. Appendix A — Maintaining the Calibrator: describes the maintenance of the calibrator. 1 Glossary — Contains definitions, acronyms, and abbreviations of process-control terms Index — Contains an index of the information in this manual 1.5 Related Documents The documentation map at the front of this manual shows the documentation for the PROVUE console.
Introduction 1-3 Installing the Type DM6001 and DM6003 Multiplexer Units (PN4.11:DM6001) Maintaining Type DM6001 Multiplexer Control Unit (MM4.11:DM6001) 1 Maintaining Type DM6003 Multiplexer I/O File Units, DM6300-Series Input Units, and DM6400-Series Output Units (MM4.11:DM6003) Note The documents are periodically revised. Confirm that a manual includes the revision level of the product before using the manual. Contact your Fisher sales office to order copies of individual manuals. 1.
1-4 Introduction 1 This page intentionally left blank. UM4.
Using the Calibrator 2 2-1 Using the Calibrator 2 This section describes the Type CS6003 Calibrator and other test equipment needed for the calibration of input/output cards, controller cards, and data highway power converter cards for a PROVOX instrumentation system. 2.
2-2 Using the Calibrator 2.2.1 Cables Three operator (and display) station cables and three umbilical cables are supplied with the calibrator. The three operator station cables are used to connect the controller, indicator, and service transfer cards to their respective operator stations. Each operator station cable is two feet (0.61 m) long and consists of six twisted pairs. The cables are identical except for the pin arrangements in the connectors. Each cable is labeled.
Using the Calibrator 2.2.2.1 2-3 AC Power Cord The ac power cord is stored with the operator station cables and umbilical cables in the pocket on the inside of the calibrator front panel cover. The ac power cord plugs into the receptacle on the calibrator front panel. The ac power cords on calibrators that operate on 100 volt or 240 volt ac power have no male connector. The user supplies a connector that matches local outlets. On these cords, the green wire is the safety ground wire. 2.2.2.
2-4 Using the Calibrator The operator station case on the calibrator front panel will not hold DIN standard operator or display stations. The calibrator can, however, be ordered with a DIN standard operator station case. The DIN standard case is separate from the calibrator and sits on small rubber feet. A DIN standard operator or display station mounts in the DIN standard case and the appropriate cable connects the case to the card being calibrated. 2 2.2.2.
Using the Calibrator 2.2.2.12 2-5 Family Switches The family switches, CONT and MUX, determine which family of cards the controller family or the multiplexer family, can be calibrated. The calibrator initializes in the controller mode and the indicator on the CONT switch should illuminate when the calibrator is turned on. The switches are pressure-sensitive switches whose mechanism is built into the calibrator front panel. Built-in LED indicators illuminate when a switch is activated. 2.2.2.
2-6 Using the Calibrator The CAL LOW mode allows the user to set the 0 percent (ZERO) voltage level on the analog-to-digital conversion circuit and check the 0 percent value of the analog current output. When in the CAL LOW mode, discrete outputs on the controller card are also tested. The CAL LOW switch is a pressure-sensitive switch with an LED indicator. The CAL HIGH and SPAN modes should not be entered during a procedure until the CAL LOW mode has been entered at least once.
Using the Calibrator 2.2.2.19 2-7 Data Indicators The data indicators labeled MUX MS BYTE, MUX LS BYTE, MUX DO/DI, CONTROLLER DO, AND AC2 100 INTERFACE – A/M, R/L, display up to 16 bits of output data from multiplexer cards. They are also used to examine the state of discrete outputs. 2.2.2.20 Fuses The ac power fuse is located next to the calibrator ON/OFF switch. Calibrators that use 100 or 120 volt ac line power have a 3 A fuse; those that use 240 volt ac line power have a 1.5 A fuse.
2-8 Using the Calibrator 2.3.4 Card Installation and Removal Cards should not be installed or removed from the calibrator while the calibrator ON/OFF switch is ON. Since all of the connecting pins on the back of the card will not make contact with the edge connector on the calibrator at exactly the same time, cards can be damaged. 2 When installing a card in one of the calibrator test slots, follow these steps: Step 1: Verify that the calibrator ON/OFF switch is OFF.
Using the Calibrator 2.3.4.3 2-9 Test Equipment Required Some calibrator test procedures require no test equipment other than the calibrator. Other procedures require one or more pieces of test equipment. The following list of support equipment should be available when conducting calibration and testing operations. The type of test leads required for the test equipment depends on the characteristics of the equipment being used.
2-10 Using the Calibrator Range — 0 to 20 mA Accuracy — ± 0.05% Decade Resistance Box (used for calibration of Type DM6331 RTD Input Unit) 2 Range — 0 to 200 ohms Accuracy — ± 0.005 ohms Resolution — ± 0.01 ohms Pulse Generator or Waveform Generator (used for calibration of Type DM6371 and DM6372 Pulse Count Input Units) Range — 0 Hz to 10 KHz Resolution — 1 Hz or better at low end and 100 Hz at top end Accuracy — ± 2% Amplitude — 0 to 10 Vp-p UM4.
Card Removal, Cleaning, and Installation 3 3-1 Card Removal, Cleaning, and Installation 3 3.1 Scope This section describes preventive maintenance procedures used with circuit cards in the PROVOX instrumentation system. Note Preventive maintenance procedures should be performed on a regular schedule. This schedule is dictated by the user’s process, availability of backup systems, and other site specific variables.
3-2 Card Removal, Cleaning, and Installation 3.3 Step 6: Pull out the termination panel, if used. Lift the top tab on the I/O card. Step 7: Remove the I/O card from its slot by pulling out on the tab. Circuit Card Cleaning In addition to standard tools available to the technician, an ionizing air gun is recommended. 3 Caution Use precaution against electrostatic discharge when installing, removing, transporting, and cleaning printed circuit cards.
Card Removal, Cleaning, and Installation 3-3 Caution Use caution not to loosen labels on ROMs mounted on the card. Also, be careful not to loosen or damage parts that are physically fragile. 3 Use the following steps to clean a dusty card: Step 1: Place the card on a grounded work surface. Step 2: Use the ionizing air gun to blow the dust off the card. Caution Under no circumstance should FREON be used as a cleaning agent for circuit cards.
3-4 Card Removal, Cleaning, and Installation 3.5 Card Installation Procedure Use the following procedure when replacing the I/O cards or the buffer card in the I/O file. Step 1: Remove the replacement I/O card from the shipping material. Step 2: If required, set the switches on the replacement I/O card to match the setting on the replaced card as described in section 4 of this manual. Step 3: Ensure the system is halted.
Input and Output Card 4 4-1 Input and Output Card This section describes the procedures for calibrating the: DM6300-Series Input Cards 4 DM6400-Series Output Cards 4.1 Type DM6300-Series — Input Cards The following subsections give the installation information for DM6300-Series input cards. 4.1.1 Type DM6311 and Type DM6321 — Single-Ended Analog Input Cards The single-ended analog input card is available with one of two input ranges: 1 to 5 volts dc and 0 to 10 volts dc.
4-2 Input and Output Card R7 Span Adjustment R8 Zero Adjustment OLD STYLE 4 R11 Zero Adjustment R15 Span Adjustment NEW STYLE X00605–A Figure 4-1. 4.1.1.2 Single-Ended Analog Input Card Equipment Required The following equipment is required: Type CS6003 Calibrator Voltage Source 4.1.1.3 Calibration Procedure Use the following procedure to calibrate the card: UM4.6:CS6003 Step 1: Verify that the calibrator ON/OFF switch is OFF.
Input and Output Card Step 3: Connect the umbilical cable labeled MUX DI/BREAKOUT between the connector on the front of the single-ended analog input card and the calibrator receptacle labeled BREAK-OUT CONNECTOR. Step 4: Turn the calibrator ON. Step 5: Press the calibrator MUX switch to test the card.
4-4 Input and Output Card Table 4-1.
Input and Output Card 4-5 channels. The ZERO potentiometer on each channel controls the minimum level for that channel. The 0 percent voltage input level is calibrated slightly above a true zero voltage to allow for underranging. The SPAN potentiometer on each channel controls the maximum level for the channel. Figure 4-2 shows the location of the ZERO and SPAN potentiometers for each channel on the isolated input card.
4-6 Input and Output Card 4.1.2.2 Equipment Required The following equipment is required: Type CS6003 Calibrator Voltage Source 4.1.2.3 Calibration Procedure Use the following procedure to calibrate the card: 4 Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Insert the isolated analog input card in the calibrator test slot labeled MUX.
Input and Output Card 4-7 Table 4-2.
4-8 Input and Output Card Step 12: To check the channel for linearity, set the voltage source for various percentages of span listed in Table 4-3 or Table 4-4. For each voltage setting the calibrator numerical display should show the corresponding display +0004 if the card is the 1 to 5 volt dc type or + 0003 if the card is the 0 to 10 volt dc type. If the calibrator numerical display is incorrect, the isolated analog input card requires repair. Table 4-3.
Input and Output Card 4-9 Step 15: Turn the calibrator power OFF. Step 16: Disconnect the umbilical cable and remove the isolated analog input card. 4.1.3 Type DM6331 RTD Input Card — Resistance-temperature Detector The RTD input card is available in six temperature ranges. The calibration steps are the same for all card versions. 4.1.3.
4-10 Input and Output Card R53 Channel 1 Span R54 Channel 2 Span R9 Channel 1 Zero OLD STYLE R10 Channel 2 Zero U13 4 R11 Channel 3 Zero R55 Channel 3 Span R12 Channel 4 Zero R56 Channel 4 Span R30 Channel 1 Span R31 Channel 2 Span R61 Channel 1 Zero NEW STYLE Label: indicates α value. 9A1=.3850 9A2=.3902 9A3=.3923 R62 Channel 2 Zero R63 Channel 3 Zero R32 Channel 3 Span R33 Channel 4 Span Figure 4-3. R64 Channel 4 Zero Label: Pick No. (“An”) indicates temp. range.
Input and Output Card 4-11 Table 4-5. Resistor Values for Various Temperature Range RTD Cards Temperature Range Resistor Value °F °C R1 (Ohms) R2 (Kilohms) R3 (Kilohms) Pick No. –50 to 200 –46 to 93 60.1 5.90 560 A1 100 to 500 36 to 260 100 8.87 360 A2 0 to 1000 –17.8 to 537.8 79.6 19.6 137 A7(1) 1 to 300 –17.8 to 148.9 79.6 6.49 449 A4 –330 to 140 –201.1 to 60 3.01 10.5 243 A5 –100 to 600 –73.3 to 315.6 61.9 14 285 A6 1.
4-12 Input and Output Card Step 7: Set the calibrator CHANNEL SELECT switch to channel 1. Step 8: Using the terminal assignment list in Table 4-6, jumper between the channel 1 negative and input common breakout terminals. Connect the decade resistor between the positive and negative input terminals for channel 1 on the RTD termination panel. For accurate calibration, keep all test lead connections tight. 4 Table 4-6.
Input and Output Card 4-13 Table 4-7. Test Resistances for RTD Input Cards Resistance in Ohms by Temperature Range in °F Temp. Coefficient Adjust% ohms/°C ment Span 0.3850 ZERO(1) –50 to 200 100 to 500 0 to 300 –330 to 140 100 to 600 0 to 1000 Numerical Display 0 82.01 114.68 93.01 18.06 70.95 93.01 0000 0.5 82.29 115.11 93.34 18.61 71.73 94.11 0016 20 93.01 131.74 106.06 40.09 101.74 135.97 0640 40 103.90 148.57 118.97 61.55 131.74 177.48 1280 60 114.68 165.
4-14 Input and Output Card Step 13: Repeat steps 7 through 12 for input channels two through four. Step 14: Disconnect the decade resistor. Step 15: Set the calibrator ON/OFF switch to OFF. Step 16: Remove the RTD input card. 4.1.4 4 Types DM6341 Millivolt and DM6351, DM6352, DM6353, DM6354, and DM6355 Thermocouple Input Cards The Type DM6341 Millivolt Input Card and the DM6350-Series Thermocouple Input Cards use a similar isolated low-level analog input card.
Input and Output Cards R15 Channel 1 Span R16 Channel 2 Span OLD STYLE S1 4-15 R22 Channel 1 Zero R26 Channel 2 Zero 4 U25 R28 Channel 3 Zero R17 Channel 3 Span R32 Channel 4 Zero R18 Channel 4 Span R34 Channel 1 Span R42 Channel 2 Span R35 Channel 1 Zero NEW STYLE R43 Channel 2 Zero T1 R46 Channel 3 Zero R45 Channel 3 Span R53 Channel 4 Span Figure 4-4. Original — December 1991 R54 Channel 4 Zero X00608–A Isolated Low-Level Analog Input Card UM4.
4-16 Input and Output Cards 4.1.4.2 Equipment Required The following equipment is required: Type CS6003 Calibrator Millivolt Source 4.1.4.3 Calibration Procedure Use the following procedure to calibrate the card: 4 Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Insert the isolated low-level analog input card in the calibrator test slot labeled MUX.
Input and Output Cards Step 7: Set the calibrator CHANNEL SELECT switch to channel 1. Step 8: Connect the millivolt source between the positive and negative calibrator breakout terminals for channel 1, listed in Table 4-9. 4-17 Table 4-9.
4-18 Input and Output Cards Table 4-10. Test Voltages for Low-Level Analog Input Cards Test Voltages in Millivolts Thermocouple Input by Type and Temperature Range in °F J K T E R –60 to 640 0 to 1400 0 to 2300 0 to 1000 –300 to 600 –100 to 1600 0 to 3200 Numerica l Display –10.000 6.843 8.441 6.641 6.641 1.195 6.328 0.850 0000 0.5 –9.587 6.951 8.667 6.907 6.759 1.304 6.692 0.959 0016 or 0017 20 6.000 11.022 17.202 16.977 11.230 5.417 20.435 5.069 0640 40 22.000 15.
Input and Output Cards 4.1.5.1 4-19 Overview The calibrator performs functional testing of the low-voltage discrete input card. During the test, the calibrator checks each of the eight discrete input channels. If any channel fails to perform correctly, replace the discrete input card. Figure 4-6 a low-voltage discrete input card layout diagram.
4-20 Input and Output Cards 4.1.5.3 Calibration Procedure Use the following procedure to calibrate the card: 4 Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Insert the discrete input card in the calibrator test slot labeled MUX. Step 3: Connect the umbilical cable labeled MUX DI/BREAKOUT between the connector on the front of the discrete input card and the calibrator receptacle labeled DI. Step 4: Turn the calibrator ON. Step 5: Press the calibrator MUX switch.
Input and Output Cards 4-21 U1 4 X00612–A Figure 4-7. 4.1.6.2 Discrete Input Card — High Voltage Equipment Required The following equipment is required: Type CS6003 Calibrator Voltmeter Voltage source 400 ohm resistor 4.1.6.3 Calibration Procedures Use the following procedure to calibrate the card: Original — December 1991 Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Insert the discrete input card in the calibrator test slot labeled MUX.
4-22 Input and Output Cards Step 5: Press the calibrator MUX switch. The calibrator numerical display shows one of the following: No Code — The card requires repair; terminate procedure and obtain a replacement card 0005 — The card is a discrete input card; continue procedure Any Other Code — The card is not a discrete input card or the card requires repair; terminate procedure and obtain a replacement card 4 Step 6: Press the calibrator DI group mode switch.
Input and Output Cards 4-23 Step 10: Turn on the voltage source and adjust the output voltage to 10 volts dc. Caution Excessive input voltage under these conditions can cause damage to the input circuits on the card. Never exceed 11 volts dc input during this procedure. The protection normally provided by the termination panel, which allows operation through the full input range of 0 to 150 volts ac, is not present during this test.
4-24 Input and Output Cards 4.1.7.1 Overview During the functional test, the calibrator checks each of the four pulse count input channels. If any channel fails to perform correctly, replace the pulse count input card. Figure 4-1 shows a pulse count input input card layout diagram. NEW STYLE High Voltage 4 DS1 Channel 1 LED DS2 Channel 2 LED DS3 Channel 3 LED DS4 Channel 4 LED DS5 Channel 5 LED DS6 Channel 6 LED DS7 Channel 7 LED DS8 Channel 8 LED X00611–A Figure 4-8. 4.1.7.
Input and Output Cards Step 5: 4-25 Press the calibrator MUX switch. The calibrator numerical display shows one of the following: No Code — The card requires repair; terminate procedure and obtain a replacement card 0003 — The card is a pulse count input card; continue procedure Any Other Code — The card is not a pulse count input card or requires repair; terminate procedure and obtain a replacement card Step 6: Press the calibrator A12 group mode switch.
4-26 Input and Output Cards Step 9: Turn the signal generator on, and if necessary, allow time for the oscillator to stabilize. Set the pulse or waveform generator to approximately 2 Hz. Adjust the output level so the peak output voltage is between 3.5 and 30 volts. If a pulse generator is used, the minimum pulse width is 50 microseconds. Step 10: Observe the calibrator indicators labeled MUX LS BYTE and the calibrator numerical display.
Input and Output Cards 4-27 S1 PS1 S2 4 X00613–A Figure 4-9. Weigh Scale Interface Card The 8-position DIP switch S1 is the scale capacity switch used to set the scale range. Switch positions 1 through 4 of S1 sets the range for weigh scale number 1 and switch positions 5 through 8 of S1 sets the range for weigh scale number 2. Table 4-13 shows the switch settings for each range. Table 4-13. Weigh Scale Interface Card Range Switch Settings Original — December 1991 For Weigh Scale No.
4-28 Input and Output Cards The 4-position DIP switch S2 is the scale type select switch used to indicate the type of weigh scale being used. Table 4-14 shows the switch setting for each scale type. Table 4-14. Weigh Scale Interface Card Scale Type Select Switch Settings Switch Position on S2 Scale Type 4 1 2 3 4 Toledo(1) and BLH LCp-10(2) OFF OFF ON OFF Masstron M5000 OFF OFF ON ON BLH 4310A and 4315A OFF OFF OFF ON Special WSI OFF OFF OFF OFF 1.
Input and Output Cards 4-29 Table 4-16. Switch Settings on BLH Weigh Scale Models 4310A and 4315A (1) Switch(2) Position Setting 1 OFF 2 stop bits 2 OFF Even parity 3 OFF 9600 baud 4 ON –– 5 ON –– 6 ON –– 7 ON 20 mA comms mode 8 OFF –– 1 ON Xmit on demand 2 OFF Xmit on motion and overload conditions 3 OFF –– 4 OFF –– SW1 SW2 Description 4 1. Switches and positions not listed in this table do not affect weigh scale interface operation. 2.
4-30 Input and Output Cards The M5000 operates in one of two modes: Setup/Calibration or Weight. Select the mode with SW1-1. Set this switch to OFF (open) during normal operation. 4.1.8.2 Overview The calibrator performs functional tests of the weigh scale interface card. There are no user adjustments on the weigh scale interface cards. During the functional test, the calibrator provides power and allows the weigh scale interface card to perform self-tests.
Input and Output Cards 4-31 Table 4-18. Weigh Scale Interface Card Scale Type Select Switch Settings Switch Position on S2 Scale Type 4.2 1 2 3 4 Toledo OFF OFF ON OFF Masstron OFF OFF ON ON BLH OFF OFF OFF ON Special WSI OFF OFF OFF OFF Step 4: Set the calibrator ON/OFF switch to OFF. Step 5: Remove the weigh scale interface card. 4 Type DM6400-Series — Output Cards The following subsections give the installation information for DM6400-Series output cards. 4.2.
4-32 Input and Output Cards R5 Channel 1 Zero R6 Channel 2 Zero R23 Channel 1 Span R24 Channel 2 Span 4 R7 Channel 3 Zero R8 Channel 4 Zero R25 Channel 3 Span R26 Channel 4 Span X00614–A Figure 4-10. Analog Voltage and Type DM6421 Analog Current Output Card 4.2.1.2 Equipment Required The following equipment is required: Type CS6003 Calibrator Voltmeter 4.2.1.3 Calibration Procedure Use the following procedure to calibrate the card: UM4.
Input and Output Cards 4-33 Step 6: Press the calibrator AO group mode switch. Step 7: Set the calibrator CHANNEL SELECT switch to channel 1. Step 8: If the card is a voltage output version, connect the voltmeter between the calibrator breakout terminals listed in Table 4-19 for channel 1. If the card is a current output card, connect the voltmeter across the calibrator 250 OHM LOAD terminals and jumper the calibrator breakout terminals for channel 1 to the calibrator 250 OHM LOAD terminals.
4-34 Input and Output Cards Step 9: Set the calibrator data switches 10 through 1 (labeled MUX DATA BYTE 1 and MUX DATA BYTE 2) for zero percent of span as shown in Table 4-20. Adjust the ZERO potentiometer for channel 1 until the voltmeter reads 1.000 +0.005 volts dc. Table 4-20. Data Switch Settings for Analog Output Cards Data Switches(1) Output Adjustment 4 ZERO(2) SPAN(3) % Span Volts Milliam10 peres 9 8 7 6 5 4 3 2 1 Numerical Display –25 0.0 0.
Input and Output Cards 4.2.2.1 4-35 Switch Settings — DM6460-Series For momentary output only, the card uses eight 8-position DIP switches, one for each output channel, to set the duration of the channel output. Each channel can be set independently, from 0.1 to 25.5 seconds, variable in 0.1 second increments, which is the time that the output is ON. Set the time for each channel by moving the appropriate switches to ON. Figure 4-11 shows the location of the switches on the card.
4-36 Input and Output Cards Table 4-21. Momentary Output Duration Switch Settings for DM6460-Series Discrete Output Cards Switch Positions for S13, S14, S16, S17, S33, S34, S36, and S37 Required Output Durations in Seconds 4 UM4.6:CS6003 1 2 3 4 5 6 7 8 0.1 OFF OFF OFF OFF OFF OFF OFF ON 0.2 OFF OFF OFF OFF OFF OFF ON OFF 0.3 OFF OFF OFF OFF OFF OFF ON ON 0.4 OFF OFF OFF OFF OFF ON OFF OFF 0.5 OFF OFF OFF OFF OFF ON OFF ON 0.
Input and Output Cards 4-37 Table 4-21. Momentary Output Duration Switch Settings for DM6460-Series Discrete Output Cards (Continued) Switch Positions for S13, S14, S16, S17, S33, S34, S36, and S37 Required Output Durations in Seconds Original — December 1991 1 2 3 4 5 6 7 8 3.5 OFF OFF ON OFF OFF OFF ON ON 3.6 OFF OFF ON OFF OFF ON OFF OFF 3.7 OFF OFF ON OFF OFF ON OFF ON 3.8 OFF OFF ON OFF OFF ON ON OFF 3.9 OFF OFF ON OFF OFF ON ON ON 4.
4-38 Input and Output Cards Table 4-21. Momentary Output Duration Switch Settings for DM6460-Series Discrete Output Cards (Continued) Switch Positions for S13, S14, S16, S17, S33, S34, S36, and S37 Required Output Durations in Seconds 4 UM4.6:CS6003 1 2 3 4 5 6 7 8 6.9 OFF ON OFF OFF OFF ON OFF ON 7.0 OFF ON OFF OFF OFF ON ON OFF 7.1 OFF ON OFF OFF OFF ON ON ON 7.2 OFF ON OFF OFF ON OFF OFF OFF 7.3 OFF ON OFF OFF ON OFF OFF ON 7.
Input and Output Cards 4-39 Table 4-21. Momentary Output Duration Switch Settings for DM6460-Series Discrete Output Cards (Continued) Switch Positions for S13, S14, S16, S17, S33, S34, S36, and S37 Required Output Durations in Seconds Original — December 1991 1 2 3 4 5 6 7 8 10.3 OFF ON ON OFF OFF ON ON ON 10.4 OFF ON ON OFF ON OFF OFF OFF 10.5 OFF ON ON OFF ON OFF OFF ON 10.6 OFF ON ON OFF ON OFF ON OFF 10.7 OFF ON ON OFF ON OFF ON ON 10.
4-40 Input and Output Cards Table 4-21. Momentary Output Duration Switch Settings for DM6460-Series Discrete Output Cards (Continued) Switch Positions for S13, S14, S16, S17, S33, S34, S36, and S37 Required Output Durations in Seconds 4 UM4.6:CS6003 1 2 3 4 5 6 7 8 13.7 ON OFF OFF OFF ON OFF OFF ON 13.8 ON OFF OFF OFF ON OFF ON OFF 13.9 ON OFF OFF OFF ON OFF ON ON 14.0 ON OFF OFF OFF ON ON OFF OFF 14.1 ON OFF OFF OFF ON ON OFF ON 14.
Input and Output Cards 4-41 Table 4-21. Momentary Output Duration Switch Settings for DM6460-Series Discrete Output Cards (Continued) Switch Positions for S13, S14, S16, S17, S33, S34, S36, and S37 Required Output Durations in Seconds Original — December 1991 1 2 3 4 5 6 7 8 17.1 ON OFF ON OFF ON OFF ON ON 17.2 ON OFF ON OFF ON ON OFF OFF 17.3 ON OFF ON OFF ON ON OFF ON 17.4 ON OFF ON OFF ON ON ON OFF 17.5 ON OFF ON OFF ON ON ON ON 17.
4-42 Input and Output Cards Table 4-21. Momentary Output Duration Switch Settings for DM6460-Series Discrete Output Cards (Continued) Switch Positions for S13, S14, S16, S17, S33, S34, S36, and S37 Required Output Durations in Seconds 4 UM4.6:CS6003 1 2 3 20.5 ON ON OFF 20.6 ON ON 20.7 ON 20.8 4 5 6 7 8 OFF ON ON OFF ON OFF OFF ON ON ON OFF ON OFF OFF ON ON ON ON ON ON OFF ON OFF OFF OFF OFF 20.9 ON ON OFF ON OFF OFF OFF ON 21.
Input and Output Cards 4-43 Table 4-21. Momentary Output Duration Switch Settings for DM6460-Series Discrete Output Cards (Continued) Switch Positions for S13, S14, S16, S17, S33, S34, S36, and S37 Required Output Durations in Seconds 4.2.3 1 2 3 23.9 ON ON ON 24.0 ON ON 24.1 ON 24.2 4 5 6 7 8 OFF ON ON ON ON ON ON OFF OFF OFF OFF ON ON ON OFF OFF OFF ON ON ON ON ON OFF OFF ON OFF 24.3 ON ON ON ON OFF OFF ON ON 24.
4-44 Input and Output Cards 4.2.3.2 External Relay Panel Field wiring for the Type DM6463 Discrete Output Card connects to the barrier strip field wiring terminals on the external relay panel, shown in Figure 4-12.
Input and Output Cards 4.2.3.6 4-45 Calibration Procedure Use the following procedure to calibrate the card: Original — December 1991 Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Insert the discrete output card in the calibrator test slot labeled MUX. Step 3: Connect the umbilical cable labeled MUX DO between the connector on the end of the discrete output card and the calibrator receptacle labeled DO. Step 4: Turn the calibrator ON. Step 5: Press the calibrator MUX switch.
4-46 Input and Output Cards Note For cards with momentary output, hold down the CHK MOM switch long enough to ensure card has time to respond. If the card has switches S1 through S8, closure times are user- adjustable. For these cards the indicators on the card and the MUX DO/DI indicators on the calibrator stay on for 0.1 to 25.5 seconds, as determined by the individual channel switch settings. The closure time is equal to the sum of the activated switch times.
Input and Output Cards 4-47 Step 12: Press the calibrator CHK MOM switch. All the indicators on the discrete output card should remain unlit. If any of the indicators on the discrete output card are lit, the discrete output card requires repair. Note For cards with momentary output, hold down the CHK MOM switch long enough to ensure card has time to respond. If the card has switches S1 through S8, closure times are user-adjustable.
4-48 Input and Output Cards 4 This page intentionally left blank. UM4.
Controller Cards 5 5-1 Controller Cards This section contains the calibration procedures for: Type CL6003 Interactive Controller Type CL6011 Interactive Controller Card 5 MPU and Discrete I/O Cards Type CL6201 Configurable Controller Card Type CL6202 Computing Controller Card Type CL7011 Computing Controller Card (without Dual Current Output) Type CL7011 Computing Controller Card (with Dual Current Output) Type CL7311/CL7312 Redundant Manual Control Cards Type CN6201 Indicator Card Type CP7202 Controll
5-2 Controller Cards 5.1.1 MPU Card Use the following procedure to calibrate the MPU card. 5.1.1.1 Equipment Required The following equipment is required: Type CS6003 Calibrator Voltmeter 5 5.1.1.2 Calibration Procedure Use the following procedure to calibrate the card: Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Insert the MPU card shown in Figure 5-1, in the test slot labeled MPU.
Controller Cards 5-3 X00813–A Figure 5-1. Type CL6003 Interactive Controller MPU Unit X00814–A Figure 5-2. Original — December 1991 Type CL6003 Interactive Controller Discrete I/O Card Step 6: Observe the CONTROLLER DO indicators. CONTROLLER DO indicators 1 thru 4 light up sequentially and then repeat the sequence. If a discrete I/O card is also being tested, CONTROLLER DO indicators 5 thru 8 are also part of the sequence.
5-4 Controller Cards Note The SCAN ERROR indicator may be lit while the calibrator is in the CAL HIGH mode. This is a normal condition. Step 8: Observe the CONTROLLER DO indicators. CONTROLLER DO indicators 1 thru 4 blink on and off as the discrete outputs are subjected to a binary counting test. If a discrete I/O card is also being tested, CONTROLLER DO indicators 5 thru 8 are included in the binary counting test.
Controller Cards 5-5 Step 15: Set the calibrator ON/OFF switch to OFF. Step 16: Remove the MPU card and the discrete I/O card (if one is present). 5.1.2 Process I/O Card Use the following procedure to calibrate the Process I/O card. 5.1.2.1 Equipment Required The following equipment is required: 5 Type CS6003 Calibrator Voltmeter 5.1.2.2 Calibration Procedure Use the following procedure to calibrate the card: Step 1: Verify that the calibrator ON/OFF switch is OFF.
5-6 Controller Cards Shorting Plug 5 R17 Span Current Output 1 Figure 5-3. R37 Span Current Output 2 R44 Zero Adjustment R45 Span Adjustment X00815–A Type CL6003 Interactive Controller Discrete I/O Card Step 3: Set the calibrator ON/OFF switch to ON. Step 4: Press the calibrator RESET switch. The IN PROGRESS indicator lights and remains lit until the card self-test is finished. When finished, the COMPLETE indicator lights.
Controller Cards 5-7 Step 13: Disconnect the jumpers from +CO2 and –CO2 breakout terminals and connect the jumpers to the +CO1 and –CO1 breakout terminals. The voltmeter should read 5.00 ± 0.01 volts dc. If not, adjust the process I/O card Current Output 1 SPAN (R17) potentiometer for the proper reading. Step 14: Press the CAL LOW mode switch and observe the voltmeter. The voltmeter should read 1.00 ± 0.02 volts dc. If not, the process I/O card requires repair.
5-8 Controller Cards 5.2.1.2 Calibration Procedure Use the following procedure to calibrate the card: Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Insert the MPU card shown in Figure 5-4, in the test slot labeled MPU. If a discrete I/O card shown in Figure 5-5, is present, insert it in the test slot labeled DIO. Ensure the switch on the front of the MPU card is in the UP position. 5 X00816–A Figure 5-4. Type CL6011 Interactive Controller MPU Unit X00817–A Figure 5-5.
Controller Cards Step 4: Press the calibrator RESET switch. The IN PROGRESS indicator lights and remains lit until the card self-test is finished. When finished, the COMPLETE indicator lights. If the COMPLETE indicator fails to light within one minute, the MPU and discrete I/O cards require repair. Step 5: Press the CAL LOW switch. 5-9 Note The SCAN ERROR indicator may be lit while the calibrator is in the CAL LOW mode. This is a normal condition. 5 Step 6: Observe the CONTROLLER DO indicators.
5-10 Controller Cards Step 11: Press Switch 1 of the switches labeled MUX DI/DO OR CONTROLLER DI. The 1 ACTIVE indicator of the DI STATUS indicators lights. If the 1 ACTIVE indicator of the DI STATUS does not light, the MPU card or the discrete I/O card requires repair. Step 12: Press Switch 2 of the switches labeled MUX DI/DO OR CONTROLLER DI. The 1 ACTIVE indicator of the DI STATUS indicators goes out and the > 1 ACTIVE indicator lights.
Controller Cards 5.2.2.2 5-11 Calibration Procedure Use the following procedure to calibrate the card: Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Insert the process I/O card shown in Figure 5-6, in the test slot labeled PIO1. Note The calibrator test slot labeled PIO2 does not allow calibration. It is for configuration purposes only. 5 Shorting Plug R94 Span Current Output 1 Figure 5-6.
5-12 Controller Cards Step 6: Ensure the INT/EXT switch is set to INT. Step 7: Press the CAL LOW switch. Step 8: Observe the CAL STATUS indicators and adjust the ZERO (R96) potentiometer on the process I/O card to the mid range of settings over which the OK indicator lights. Step 9: Press the CAL HIGH switch. Step 10: Observe the CAL STATUS indicators and adjust the SPAN (R97) potentiometer on the process I/O card to the mid range of settings over which the OK indicator lights.
Controller Cards 5.3 5-13 Type CL6201 Configurable Controller Card This calibration procedure for the configurable controller allows the user to calibrate the 0 percent (ZERO) and 100 percent (SPAN) voltage levels of the analog-to-digital conversion circuits. It also allows the measurement of the 0 percent and 100 percent values of the analog current output and the adjustment of the 100 percent analog current output.
5-14 Controller Cards 5.3.1 Equipment Required The following equipment is required: Type CS6003 Calibrator Voltmeter 5.3.2 Calibration Procedure Use the following procedure to calibrate the card: 5 Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Insert the configurable controller card shown in Figure 5-7 or Figure 5-8 in the test slot labeled CONFIG SVCE XFER IND.
Controller Cards Step 8: If the configurable controller card does not have discrete I/O, skip to Step 9. Otherwise, observe that CONTROLLER DO indicators 1 thru 7 light up in sequence and then repeat the cycle. If the CONTROLLER DO indicators fail to light, or light in an improper sequence, the configurable controller card requires repair. Step 9: Press the CAL HIGH mode switch. The OK indicator of the CAL STATUS indicators should light.
5-16 Controller Cards Step 18: Press both of the lit MUX DI/DO CONTROLLER DI data switches again to switch them OFF. The > 1 ACTIVE indicator goes out and the NONE ACTIVE indicator of the DI STATUS indicators lights. If the NONE ACTIVE indicator fails to light or if another DI STATUS indicator lights, the configurable controller requires repair. Step 19: Disconnect the voltmeter. Step 20: Set the calibrator ON/OFF switch to OFF.
Controller Cards 5.4.2 5-17 Calibration Procedure Use the following procedure to calibrate the card: Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Insert the computing controller card shown in Figure 5-10, in the test slot labeled COMPUTING. Step 3: Set the calibrator ON/OFF switch to ON. Step 4: Press the calibrator RESET switch. The IN PROGRESS indicator lights and remains lit until the card self-test is finished. When finished, the COMPLETE indicator lights.
5-18 Controller Cards Step 13: Observe the voltmeter (ensure the calibrator is still in the CAL HIGH mode). The voltmeter should read 5.00 ± 0.01 volts dc. If not, adjust the computing controller card Current Output SPAN (R61) potentiometer to obtain the proper reading. Step 14: Press the CAL LOW mode switch and observe the voltmeter. The voltmeter should read 1.00 ± 0.02 volts dc. If not, the computing controller requires repair. Step 15: Press the SCAN mode switch.
Controller Cards 5.5 5-19 Type CL7011 Computing Controller Card (without Dual Current Output) This calibration procedure for the computing controller allows the user to calibrate the 0 percent (ZERO) and 100 percent (SPAN) voltage levels of the analog-to-digital conversion circuit. It also allows the measurement of the 0 percent and 100 percent values of the two analog outputs and the adjustment of the 100 percent analog current outputs.
5-20 Controller Cards Step 5: Ensure the INT/EXT switch is set to INT. Step 6: Connect jumpers from the +CO1 and –CO1 breakout terminals to the 250 ohm LOAD terminals. Step 7: Connect the voltmeter across the 250 ohm LOAD terminals. Step 8: Press the CAL LOW mode switch. The OK indicator of the CAL STATUS indicators should light. If not, adjust the ZERO (R44) potentiometer on the computing controller card to the mid range of settings over which the OK indicator lights.
Controller Cards 5-21 Step 17: Press Switch 2 of the data switches labeled MUX DI/DO OR CONTROLLER DI. The 1 ACTIVE indicator goes out and the > 1 ACTIVE indicator should light. If the > 1 ACTIVE indicator fails to light, or if another of the DI STATUS indicators lights, the computing controller card requires repair. Step 18: Press both of the lit MUX DI/DO OR CONTROLLER DI data switches again to switch them OFF.
5-22 Controller Cards J2 J3 5 R19 Span Current Output 2 R44 Span Adjustment R41 Span Current Output 1 R42 Zero Adjustment X00824–A Figure 5-12. Type CL7011 Computing Controller Unit (With Dual Current Output) 5.6.2 Calibration Procedure Use the following procedure to calibrate the card: UM4.6:CS6003 Step 1: On the computing controller card ensure that J2 and J3 are in the pin 2 to pin 3 position for current out. Step 2: Verify that the calibrator ON/OFF switch is OFF.
Controller Cards 5-23 Step 10: Observe the CONTROLLER DO indicators. CONTROLLER DO indicators 1 and 2 light up in sequence and then repeat the cycle. If the CONTROLLER DO indicators fail to light or light in the wrong sequence, the computing controller card requires repair. Step 11: Press the CAL HIGH mode switch. The OK indicator of the CAL STATUS indicators should light.
5-24 Controller Cards Step 21: Press Switch 2 of the data switches labeled MUX DI/DO OR CONTROLLER DI. The 1 ACTIVE indicator goes out and the > 1 ACTIVE indicator should light. If the > 1 ACTIVE indicator fails to light, or if another of the DI STATUS indicators lights, the computing controller card requires repair. Step 22: Press both of the lit MUX DI/DO OR CONTROLLER DI data switches again to switch them OFF.
Controller Cards 5-25 5 R11 Span Current Output R38 Zero Adjustment R39 Span Adjustment X00825–A Figure 5-13. Type CL7311/CL7312 Redundant Manual Control Unit 5.7.2 Calibration Procedure Use the following procedure to calibrate the card: Original — December 1991 Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Using the redundant manual adapter card, insert the redundant manual card shown in Figure 5-13, in the test slot labeled CONFIG SVCE XFER IND.
5-26 Controller Cards Step 9: Connect jumpers from the +CO1 and –CO1 breakout terminals to the 250 ohm LOAD terminals. Step 10: Connect the voltmeter across the 250 ohm LOAD terminals (ensure the calibrator is still in the CAL HIGH mode). The voltmeter should read 5.00 ± 0.01 volts dc. If not, adjust the redundant manual card Current Output SPAN (R11) potentiometer to obtain the proper reading. Step 11: Press the CAL LOW mode switch and observe the voltmeter. The voltmeter should read 1.00 ± 0.
Controller Cards 5.8.2 5-27 Calibration Procedure Use the following procedure to calibrate the card: Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Insert the indicator card shown in Figure 5-14, in the test slot labeled CONFIG SVCE XFER IND. Step 3: Set the calibrator ON/OFF switch to ON. Step 4: Connect the voltmeter between test point TP1 on the indicator card and the –CO1 breakout terminal on the calibrator. Step 5: Ensure the INT/EXT switch is set to INT.
5-28 Controller Cards Caution The R11 potentiometer on the controller power conversion card is not user adjustable. It is set at the factory and should never be readjusted. 5 5.9.2 Calibration Procedure Use the following procedure to calibrate the card: Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Insert the controller power conversion card shown in Figure 5-15 or Figure 5-16, in the test slot labeled CONT POWER CARD.
Controller Cards CR3 Heatsink R22 Supervisory Adjustment CR10 TP1 R47 Logic Reset Adjustment R29 –28 Volt Adjustment ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ R15 5-29 R53 5 Volt Adjustment On LED (Green) +5V Test Jack –28V Test Jack Common (Ground) Test Jack 5 X00627–A Figure 5-15.
5-30 Controller Cards Step 6: Connect the voltmeter between the heatsink (cathode) of diode CR3 and the common (COM) test jack on the front of the controller power conversion card. The voltmeter should read 4.85 ± 0.015 volts dc. If not, adjust the 5 VOLT (R53) potentiometer on the controller power conversion card to obtain the proper reading.
Controller Cards 5-31 Step 13: On the controller power conversion card, connect a jumper between the banded end of diode CR10 and the top of resistor R15 (left side of R15 on new card). Step 14: Connect the voltmeter between the heatsink (cathode) of diode CR3 and the common (COM) test jack on the front of the controller power conversion card. Step 15: Adjust the 5 VOLT (R53) potentiometer until the voltmeter reads between 4.920 and 5.095 volts dc.
5-32 Controller Cards 5.10 Type CS6201 Service Transfer Card This calibration procedure for the service transfer unit is composed of two separate procedures. One procedure is for the calibration of the service transfer card itself. The other procedure is a functional test of the entire service transfer unit. This functional test simulates the transfer of a process to and from the service transfer unit.
Controller Cards Step 4: Press the calibrator RESET switch. The IN PROGRESS indicator lights and remains lit until the card self-test is finished. When finished, the COMPLETE indicator lights. If the COMPLETE indicator fails to light within one minute, the service transfer card requires repair. Step 5: Press the CAL LOW switch. Step 6: Connect the voltmeter between test points TP5 and TP3 on the service transfer card. The voltmeter should read 4.000 ± 0.0005 volts dc.
5-34 Controller Cards Step 6: Press the calibrator RESET switch. The IN PROGRESS indicator lights and remains lit until the card self-test is finished. When finished, the calibrator COMPLETE indicator lights. If the COMPLETE indicator fails to light in one minute, the service transfer card requires repair. Step 7: Connect the current source across the 250 ohm LOAD breakout terminals. Step 8: Set the current source output to 12 milliamps.
Controller Cards 5-35 Step 17: Set the SVCE XFER TEST switch to CONT IN. The service transfer display station goes blank and then the DISCONNECT TRANSFER STATION indicator on the service transfer station should light. If the ADJUST CONTROLLER OUTPUT indicator on the service transfer display station lights. Adjust the current source to obtain the proper indication. Step 18: Disconnect the current source and jumpers. Step 19: Set the SVCE XFER TEST switch to CONT OUT.
5-36 Controller Cards 5.11.1 Equipment Required The following equipment is required: Type CS6003 Calibrator Voltmeter 5.11.2 Calibration Procedure Use the following procedure to calibrate the card: 5 Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Insert the power converter card shown in Figure 5-18, in the test slot labeled MUX POWER CARD. Step 3: Set the calibrator ON/OFF switch to ON. Step 4: Wait 5 minutes for the power converter card to stabilize.
Data Highway Cards 6 6-1 Data Highway Cards This section contains the calibration procedures for: Power Converter Card (for Highway Devices)(PN46A4233) Power Converter Card (for Highway Devices)(PN41B0985) 6.1 Power Converter Card (for Highway Devices)(PN46A4233) 6 The calibration procedure for the power converter card, see Figure 6-1, allows the user to calibrate the +5 and +15 volt output levels and check the –12 and –30 volt output levels.
6-2 Data Highway Cards 6.1.2 Calibration Procedure Use the following procedure to calibrate the card: 6 Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Insert the power converter card shown in Figure 6-2, in the test slot labeled MUX POWER CARD. Step 3: Connect a jumper between test point TP1 and the common (COM) test jack on the front of the of the power converter card. Step 4: Set the calibrator ON/OFF switch to ON.
Data Highway Cards 6-3 Step 13: Adjust the +15 VOLT (R31) potentiometer on the power converter card until the voltmeter reads 15.550 ± 0.050 volts dc. Step 14: Connect the voltmeter between the –12V and COM test jacks on the front of the power converter card. The voltmeter should read –12.000 ± 0.400 volts dc. If not, the power converter card requires repair. Step 15: Connect the voltmeter between the –30V and COM test jacks on the front of the power converter card. The voltmeter should read between –28.
6-4 Data Highway Cards Step 29: Adjust the +5 VOLT (R29) potentiometer until the voltmeter reads 5.07 ± 0.010 volts dc Step 30: Connect the voltmeter between the +15V and COM test jacks on the front of the power converter card. The voltmeter should read between 14.05 and 14.60 volts dc and the ON indicator on the front of the power converter card and RELAY TEST indicator go out. If not, adjust the +15 VOLT (R31) potentiometer on the power converter card to obtain the proper reading.
Data Highway Cards 6.2.2 6-5 Calibration Procedure Use the following procedure to calibrate the card: Step 1: Verify that the calibrator ON/OFF switch is OFF. Step 2: Insert the power converter card into the test slot labeled MUX POWER CARD. Step 3: Connect a jumper between test point TP1 and the common (COM) test jack on the front of the power converter card. Step 4: Set the calibrator ON/OFF switch to ON. R11 +15V Adjustment TP1 R15 R19 SUPV Adjustment Figure 6-2.
6-6 Data Highway Cards Step 10: Remove the jumper. Step 11: Adjust the +5 VOLT (R26) potentiometer on the power converter card until the voltmeter reads 5.070 ± 0.010 volts dc. Step 12: Connect the voltmeter between the +15V and GND test jacks on the power converter card. The voltmeter should read between 14.050 and 14.600 volts dc and the ON indicator on the power converter card and the RELAY TEST and RESET TEST indicators on the calibrator should go out.
Maintaining the Calibrator A-1 Appendix A Maintaining the Calibrator A.1 Power Supply Status Indicator The power supply status indicator is located next to the calibrator ON/OFF switch on the front panel. Whenever the ON/OFF switch is set to ON, the power supply status indicator should be lit. If ON/OFF switch is ON and the indicator is not lit, either a line power fuse is open or the calibrator requires repair. A.2 Fuses There are three fuses that can be checked and replaced.
A-2 Maintaining the Calibrator A.3 Lamp Test The LAMP TEST switch, when pressed, lights all indicators and displays on the calibrator front panel. Before beginning to test or calibrate cards, set the calibrator ON/OFF switch to ON and press the LAMP TEST switch. All of the indicators and other displays on the front panel should light. If they do not, the calibrator requires repair. A.
Abs - Ala Glossary A Absolute Alarm An alarm which is triggered when the signal that is being monitored reaches an absolute level, as opposed to a level which is relative to another value. High Alarms and Low Alarms are types of absolute alarms. [See Deviation Alarm.] ACIA Acronym: Asynchronous Communications Interface Adapter ACK Abbreviation: Acknowledge Acknowledge (ACK) To respond to an alarm or other indicator of an unusual condition. Operators of PROVOX systems can acknowledge alarms themselves.
Ala - Anti Alarm Trip Point The user-defined value at which the system activates an alarm. Such activation occurs as the measured variable moves out of range (for example, going below the trip point for a low alarm). Glossary Algorithm A set of logical steps to solve a problem or accomplish a task. A computer program contains one or more algorithms. Many configurations of PROVOX systems also contain algorithms, particularly in operations, procedures, and function sequence tables.
AO - AWG AO Acronym: Analog Output APU Acronym: Arithmetic Processing Unit Architecture The arrangement and interconnection of the various parts of a microprocessor or computer system. Arithmetic Logic Unit (ALU) A circuit component that performs complex mathematical calculations. In effect, an ALU is a very specialized MPU. Arithmetic Processing Unit (APU) An electronic device that performs arithmetic calculations using hardware or logic functions, instead of a long series of computer instructions.
B&G - Buf B B&G Acronym: Bias and Gain Baby N Connector (BNC) A type of connector for coaxial cable; used for a variety of applications in PROVOX systems. Batch A specific quantity of a given product, produced in a single complete processing procedure. Baud The unit of measurement of serial transmission speed for digital data. Baud usually means bits per second, but may have a different meaning if the encoding method used is frequency multiplexing.
Bus - Com Bus A general term for a group of signal lines to be considered together, as in a data bus or address bus. The data highway of a PROVOX system is such a bus. Byte A unit of binary digits (bits). Usually a byte consists of eight bits. C Canadian Standards Association (CSA) A Canadian organization that develops safety standards for industrial equipment and certifies products that meet those standards.
Com - Con Complimentary Metal Oxide Semiconductor (CMOS) A family of digital integrated circuits that use transistors operating in a push-pull mode to carry out logic functions. A CMOS usually is capable of low-powered operation. Computer/Highway Interface Package (CHIP) A PROVOX software product that allows user-written programs to interact with the PROVOX system. There are different CHIP versions, so that any of several types of computers can be the host computer.
Con - Data Control Sequence A type of primary control algorithm which provides basic functions such as alarming, data communication, tracking, and error signal calculation, but does not provide any form of control action. This allows the user to create a customized control algorithm transfer function using FST instructions. CPU Acronym: Central Processing Unit.
Data - Der Data Group The name for data structures used by certain PROVOX software products. Data groups resemble arrays, but their element values may be of different types. Data group definitions are included in a special configuration source file. Data Historian (DH) A Fisher product that collects and manipulates large amounts of process operating data. DH produces graphic trend plots and performs statistical quality-control functions for realtime and archived data. DH layers on CHIP software.
DES - Dir DESCR Abbreviation: Descriptor Deviation Usually, the difference between setpoint and process variable. More generally, any departure from a desired or expected value or pattern. Deviation Alarm An alarm that signals a specified amount of difference exists between two monitored values; usually the process variable and the set point. Device A piece of electronic hardware that performs one or more prescribed functions.
Dis - DW Discrete Having either of two states, for example, on or off, or 1 or 0. Discrete Control Device (DCD) A PROVOX point type. A DCD point combines as many as 8 discrete output and 16 discrete input channels into a single point. A DCD point uses a DCD template which contains up to 16 setpoints for driving outputs and matching input/output states. A common use for a DCD point is to control a discrete device that provides feedback about its status, such as a solenoid valve with limit switches.
EAR - Eng E EAROM Acronym: Electrically Alterable Read-Only Memory EDAS Acronym: Extended Data Acquisition System EIA Acronym: Electronic Industries Association Electrically Alterable Read-Only Memory (EAROM) A type of semiconductor memory device, electrically erasable and reprogrammable, that is used primarily for read-only information. Electronic Industries Association (EIA) A group of electronic manufacturers that creates industry standards for communication between electronic devices.
ENV - EXT ENVOX Trademark for Fisher Controls’ product line of advanced configuration devices for certain process control systems. The use of a third-party relational database is the principal distinguishing feature of configuration with an ENVOX device.
Ext - FIFO Extended ac2 A multiplexer point type that monitors signals associated with Fisher Controls ac2 100 instrumentation, and also allows an operator of a console or other PROVOX highway device to adjust the ac2 SP value. Extended Analog Input A multiplexer point type that accepts an analog signal from a field device, and can apply a first-order filter, square-root conversion, or thermocouple conversion before passing the value to the data highway.
FIL - HIEC FIL Abbreviation: Filter Filter Time Constant (FTIM) The length of time required for 63.21 percent of a step change at the input of a filter to appear at the output. Firmware Computer or microprocessor programming stored in an integrated circuit, in such a way that users cannot change the programming. First In, First Out (FIFO) An order for handling or processing items placed in a queue or buffer. The first item placed in the queue or buffer is the first item retrieved for use.
High - Ins High Engineering Units Scale Factor (HIEC) A floating-point number that represents the upper limit (100 percent) of the anticipated range of an analog process variable. High-Low Signal Selector A type of primary control algorithm that accepts as many as four analog input values, then selects the highest or lowest value to be the output value. (The operator determines whether the algorithm selects the highest or lowest value.) I I Abbreviation: Integral (Reset) IAC Acronym: 1.
Int - KB Integer 1. Any positive or negative natural number, or zero. 2. A PROVOX point type. An integer point reads a series of electronic pulses or switch closures, receives a 16-bit unsigned integer input value, or generates a 16-bit integer output value. An alternate name for integer point is pulse count input (PCI) point. Integrated Circuit A circuit element that incorporates transistor, diode, and resistor elements in the same semiconductor chip.
LAN - Loc L LAN Acronym: Local Area Network Last In, First Out (LIFO) An order for handling or processing items placed in a queue or buffer. The last item placed in the queue or buffer is the first item retrieved for use. A LIFO queue is often called a stack. [See First In, First Out (FIFO)] LD Acronym: Local Device Least-Significant Digit (LSD) The lowest-value position of an integer; used in the control panel of certain products.
LOEC - MCA LOEC Low Engineering Units Scale Factor Log A summary of process operation data, especially a list of significant events and the times at which they occurred. Logical Unit (LU) A conceptual entity that has no real physical existence. A common logical unit is a computer file: the data that makes up the file is stored in some physical device, but not necessarily contiguously.
Mea - MPU Measured Variable (MV) A physical quality or quantity which is monitored as part of a control strategy. Common measured variables are temperature, level, and rate of flow. The term process variable is a synonym. Memory A computer’s storage for programs and data. Most computers and microprocessors have both internal and external memories: use of internal memories is usually faster, but the capacity of internal memories is more limited.
MSD - MV MSD Acronym: Most Significant Digit Multiple Variable Multivariable Multiplexer (MUX) A PROVOX highway device that transfers information between the data highway and field devices (both analog and discrete). Multiplexer Analog Input (MUX AI) A PROVOX point type, available from the multiplexer. A MUX AI point consists of a single analog value that represents the voltage or current signal of a multiplexer analog input channel.
MVP - NVM MVP Acronym: Multivariable Point N NAK Acronym: Negative Acknowledgement NC Acronym: Normally Closed ND Acronym: Network Device Negative Acknowledgement (NAK) A control signal that reports the reception of a data block with errors. This usually triggers automatic retransmittal of the data block. Network Device (ND) A PROVOX device that communicates directly with a network traffic director.
OAL - Ope O OAL Acronym: Operator Attention List OAR Acronym: Operator Action Request OCC Abbreviation: Occurrence Octal Involving eight characteristics, conditions, or possibilities. For example, octal numbers (0 through 7) have the base (radix) 8. OEM Original Equipment Manufacturer On/Off Controller A controller that has only discrete output values: on or off. OP AMP Acronym: Operational Amplifier Operand 1. In a function sequence table, a value that modifies or qualifies a function. 2.
Opt - Par Optical Isolation The technique of electrically isolating two circuits by converting an electrical signal to an optical signal and back again. Optical isolators commonly consist of an LED and a phototransistor mounted in a DIP. Original Equipment Manufacturer (OEM) The firm that makes a product sold by another firm. For example, Hewlett Packard is the OEM for some products sold by Fisher Controls.
PAR - PIO PARAM Abbreviation: Parameter Parity Check A test for errors in transmitted data: checking whether the number of ones (or zeros) in an array of binary digits is odd or even.
PKT - Pro PKT Abbreviation: Packet Plant Management Area (PMA) A collection of plant process areas (PPAs). A PMA controls the console point reporting load, and indirectly, central processing unit (CPU) loading. Plant Process Area (PPA) Within a process-control system, a collection of equipment that uses a common alarm strategy. PMA Acronym: Plant Management Area Point A set of process-control parameters and data.
Proc - Prog Process 1. A collection of physical devices and methods used in the production or manufacturing of a product. 2. A subdivision of a procedure defined for batch tracking or operator intervention at the batch cycle control level. A process in a procedure normally corresponds to a stage of a multi-stage production process.
PROM - Rad PROM Acronym: Programmable Read-Only Memory Proportional Band The change of input required to produce a full-range change in output, due to proportional control action. (The reciprocal of gain.) Protocol A set of data formats and transmission rules for communication between electronic devices. Devices that conform to the same protocol can communicate accurately.
Rad - Res Radio Frequency Interference (RFI) Inadvertently transmitted energy that falls in the frequency band of radio signals. If this energy is sufficiently strong, it can influence the operation of electronic equipment. RAM Acronym: Random-Access Memory Random-Access Memory (RAM) A type of semiconductor memory. A user can read from and write to a RAM as often as desired. Glossary RAT Abbreviation: Ratio Rate Another name for derivative control action.
Res - Ser Restart To re-power a device of a PROVOX system. RETMA Acronym: Radio, Electronic, and Television Manufacturers’ Association Reverse Acting Said of a control action in which the absolute value of the output signal decreases as the absolute value of the input signal (process variable) increases.
Ser - Sta Service Transfer Unit (SVXFR) A stand–alone maintenance product which maintains the current output to a final control element during the replacement of regulatory controller cards. Settling Time The time required, following a process disturbance or set point change, for a controller’s output value to return to a steady state condition. SGP Acronym: Shield Ground Point Shield Ground Point (SGP) A copper bus bar that fits in horizontal cable trays in a system cabinet.
Sta - Syn Standard Analog Output A multiplexer point type that receives an analog value from the data-highway, then converts that value to an analog signal which is sent to a field device. Standard Discrete Output A multiplexer point type that receives a discrete value from the data-highway, then converts that value to a discrete signal which is sent to a field device.
TC - Unit T TC Abbreviation: Thermocouple TIM Abbreviation: Timer Transducer A device that converts one physical variable into another. Transistor-Transistor- Logic (TTL) A popular family of integrated circuit devices for logic functions. These devices have arrays of bipolar transistors in which voltages below 0.7 volts represent a logical 0, and voltages above 2.4 volts represent a logical 1.
Uni - Vol Unit Operations Controller (UOC) A PROVOX controller designed for batch, sequencing, discontinuous, and unit-oriented continuous-control applications. A UOC includes FST and LCP functionality. UNIVOX Trademark for Fisher Controls’ line of self-contained process control systems. UOC Acronym: Unit Operations Controller Upload The movement of Detail Display Parameters from system devices to a configuration device.
Wat - %IVP W Watchdog Timer (WDT) 1. An electronic timer that generates a priority interrupt unless periodically recycled by a computer or microprocessor. Should the computer or microprocessor fail, it does not recycle the timer, which sends out the interrupt signal, which normally shuts down the system. 2. A regulatory controller software timer used with DCP’s operating in DDC or supervisory modes.
A-C Index A analog current output card, Using the Calibrator, calibration, 4-31 analog input card, isolated, Using the Calibrator, calibration, 4-4 analog input card, single-ended, Using the Calibrator, calibration, 4-1 analog voltage output card, Using the Calibrator, calibration, 4-31 anti-static, Using the Calibrator, 2-3 B DM6351, DM6352, DM6353, DM6354, DM6355, 4-14 DM6361, DM6362, 4-18 DM6363, 4-20 DM6371, DM6372, DM6373, 4-23 DM6381, 4-26 DM6411, 4-31 DM6421, 4-31 DM6460-Series, 4-34 DM6461, DM646
C-D CL7011, without dual current output, Using the Calibrator, calibration, 5-19 CL7311 and CL7312, Using the Calibrator, calibration, 5-24 cleaning, card, Using the Calibrator, 3-2 CN6201, Using the Calibrator, calibration, 5-26 computing controller, Type CL6202, Using the Calibrator, calibration, 5-16 computing controller, Type CL7011, with dual current output, Using the Calibrator, calibration, 5-21 Index DH7010, Using the Calibrator, calibration, 5-35 discrete input card, high-voltage, Using the Cali
DM6461, DM6462, DM6463, Using the Calibrator, calibration, 4-43 Document by Number, UM4.6:CS6003, 1-1 Index Original — December 1991 UM4.
E-P E interactive controller, Type CL6011, Using the Calibrator, calibration, 5-6 environment, Using the Calibrator, 2-7 internal/external switch, Using the Calibrator, 2-4 external relay panel, Using the Calibrator, 4-44 external switch, Using the Calibrator, 2-4 F family switch, Using the Calibrator, 2-5 front panel, Using the Calibrator, 2-2 fuses, Using the Calibrator, 2-7 G Index group mode switch, Using the Calibrator, 2-5 J jumpers, Using the Calibrator, 2-9 L lamp test, Using the Calibrat
power converter for highway device PN46A4233, Using the Calibrator, calibration, 6-1 Index Original — December 1991 UM4.
P-Z power converter, Type CP7202, Using the Calibrator, calibration, 5-28 power converter, Type DH7010, Using the Calibrator, calibration, 5-35 pulse count input cards, Using the Calibrator, calibration, 4-23 pulse generator, Using the Calibrator, 2-10 R redundant manual controllers, Type CL7311 and CL7312, Using the Calibrator, calibration, 5-24 removal, card, Using the Calibrator, 2-7, 3-1 resistor, 400 ohm, Using the Calibrator, 2-9 Index RTD input card, Using the Calibrator, calibration, 4-9 S serv
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