Manual Feeder DR100 Translation © Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany 14.06.
Copyright Copyright by Retsch GmbH Haan, Retsch-Allee 1-5 D-42781 Haan Federal Republic of Germany 2
1 Notes on the Operating Manual ............................................................................................................ 5 1.1 Explanations of the safety warnings .................................................................................................. 6 1.2 General safety instructions ................................................................................................................ 7 1.3 Repairs................................................................
5.7 Setting the feed speed ..................................................................................................................... 24 5.8 Starting, Interrupting, Stopping ........................................................................................................ 25 5.8.1 Interrupt (pause) .......................................................................................................................... 26 5.8.2 Continue................................................
Notes on the Operating Manual Pos : 1.1 /00005 Übersc hriften/1. Übersc hriften/1 Hinweise z ur Bedi e nungsanlei tung @ 0\mod_1222347415287_9.doc @ 2631 @ @ 1 1 Notes on the Operating Manual Pos : 1.2 /00010 Bedienungsanlei tungen Kapitelsamml ung en/Cr yoMill/0001 Hinweis e z ur Bedienungsanl eitung/M odul Hinweis zur Bedi enungsanleitung @ 0\mod_1222347341773_9.
Notes on the Operating Manual Pos : 2.2 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Er klärungen z u den Sic her heits warnungen @ 0\mod_1222344569771_9.doc @ 2484 @ @ 1 1.1 Explanations of the safety warnings Pos : 2.3 /00003 Standard Kapitel /General Modul Warnhi nweis e Er klär ung neu @ 0\mod_1234858329746_9.doc @ 6190 @ @ 1 In this Operating Manual we give you the following safety warnings Serious injury may result from failing to heed these safety warnings.
Notes on the Operating Manual Pos : 2.5 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Gener elle Sic her hei tshi nwei se @ 0\mod_1222344568974_9.doc @ 2463 @ @ 1 1.2 General safety instructions Pos : 2.6 /00004 War nhi nweis e/V0002 VORSICHT Bedienungs anl eitung l es en @ 2\mod_1263894982815_9.doc @ 18630 @ @ 1 CAUTION Read the Operating Manual Non-observance of these operating instructions – The non-observance of these operating instructions can result in personal injuries.
Notes on the Operating Manual Pos : 2.11 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Reparaturen @ 0\mod_1223624336511_9.doc @ 2978 @ @ 1 Reperatur en 1.3 Repairs Pos : 2.12 /00003 Standard Kapitel/General M odul R epar atur en @ 0\mod_1228722954535_9.doc @ 4079 @ @ 1 This operating manual does not contain any repair instructions. For your own safety, repairs may only be carried out by Retsch GmbH or an authorized representative or by Retsch service engineers.
Confirmation Pos : 3.2 /00020 BD A Software/20005 PM GC Kapitelsamml ung/Ü berschriften/1. Ü berschriften/1 Bestätigung (For mul ar für den Betrei ber) @ 0\mod_1208870841095_9.doc @ 430 @ @ 1 Bes tätigung 2 Confirmation Pos : 3.3 /00003 Standard Kapitel /General Modul Bestätigung @ 0\mod_1228722962707_9.doc @ 4114 @ @ 1 This operating manual contains essential instructions for operating and maintaining the device which must be strictly observed.
Transport, scope of delivery, installation Pos : 4.2 /00005 Übersc hriften/1. Übersc hriften/1 Verpac kung, Trans port und Aufstellung @ 0\mod_1226494451893_9.doc @ 3380 @ @ 1 3 Transport, scope of delivery, installation Pos : 4.3 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Ver pac kung @ 0\mod_1226495088973_9.doc @ 3392 @ 2 @ 1 3.1 Packaging Pos : 4.4 /00003 Standard Kapitel /General Modul Verpac kung @ 0\mod_1228984618355_9.
Transport, scope of delivery, installation 5 1 2 6 3 4 9 11 12 8 10 13 7 14 Fig.
Transport, scope of delivery, installation W Fig. 2: Type plate and mains adapter NOTE The type plate (W) is on the underneath of the device. Pos : 6.1 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Tr ans portsic her ung entfernen @ 0\mod_1227530921618_9.doc @ 3980 @ 2 @ 1 3.8 Removing the transport safeguard Pos : 6.
Transport, scope of delivery, installation NOTICE Transport safeguard – Components may be damaged. • Operate the machine only without the transport safeguard or transport the machine only with transport safeguard. Pos : 6.4 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/1 1 H alterung für Sc hüttelrinne montier en @ 4\mod_1332402773872_9.doc @ 27386 @ 2 @ 1 3.9 Mounting the support for the vibrating chute Pos : 6.
Transport, scope of delivery, installation Fs Fc Fb Fa Fn Fn Fig. 5: Mount the vibrating chute support • Insert the countersunk screws (Fs) into the drill holes (Fb/Fc) of the support. • First tighten the screw (Fc) using a Phillips screwdriver. • Then screw the screw (Fb) tight. NOTE No sufficient transmission of the vibrations will take place without a strong connection between vibrating chute and bolt (Fa). The feed cannot be controlled. • Check that the screws are in the correct position.
Transport, scope of delivery, installation C F Fig. 7: Locking the vibrating chute in place Pos : 6.8 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Stange für Trichter hal ter ung montier en @ 4\mod_1332402864437_9.doc @ 27402 @ 2 @ 1 3.11 Mounting the hopper support rod Pos : 6.9 /00010 Bedienungsanlei tungen Kapitelsamml ung en/DR100_2012/0006 DR100_2012 Tr ansport, Li eferumfang und Aufs tell en/DR100 Modul Stange für Trichterhalterung monti eren @ 4\mod_1332402488692_9.
Transport, scope of delivery, installation B E By twisting and sliding vertically, the hopper support makes it possible to place the feed hopper in the correct position. Pos : 6.12 /00005 Ü berschriften/1.1 Ü bersc hriften/1.
Technical data Pos : 8.1 /00005 Übersc hriften/1. Übersc hriften/1 Tec hnisc he Daten @ 0\mod_1222344525522_9.doc @ 2407 @ @ 1 4 Technical data Pos : 8.2 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Eins atz der M asc hine bei besti mmungsgemäß er Ver wendu ng @ 0\mod_1226476732248_9.doc @ 3243 @ 2 @ 1 4.1 Use of the machine for the intended purpose Pos : 8.3 /00004 War nhi nweis e/V0006 VORSICHT Gefahr von Personens chäden Gefährliche Stoffe @ 1\mod_1236238456269_9.
Technical data • Can be switched to external and standard operation in conjunction with Retsch devices Pos : 8.7 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Probenmenge @ 4\mod_1332400538806_9.doc @ 27254 @ 2 @ 1 4.3 Sample quantity Pos : 8.8 /00010 Bedienungsanlei tungen Kapitelsamml ung en/DR100_2012/0005 DR100_2012 T ec hnis che D aten/DR100 M odul Probenmenge @ 4\mod_1332148192267_9.doc @ 26962 @ @ 1 Model Hopper volume DR100/15 2.65 dm 3 DR100/40 2.
Technical data Fig. 11: Dimensions of the device Weight without support and without hopper: approx. 9.7kg Weight including hopper and hopper support: approx. 12kg Pos : 8.19 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Erforderliche Standfl äc he @ 0\mod_1226492678414_9.doc @ 3364 @ @ 1 4.9 Required floor space Pos : 8.
Operating the machine Pos : 9.2 /00005 Übersc hriften/1. Übersc hriften/1 Bedi enung des Gerätes @ 0\mod_1226565880211_9.doc @ 3519 @ @ 1 5 Operating the machine Pos : 9.3 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Ansic hten des Gerätes @ 0\mod_1228990581782_9.doc @ 4966 @ 2 @ 1 5.1 Views of the Instrument Pos : 9.4 /00010 Bedienungsanlei tungen Kapitelsamml ung en/DR100_2012/0007 DR100_2012 Bedi enung/0005 DR100 Modul Modul Ansic hten des Gerätes @ 4\mod_1332148440970_9.
Operating the machine G B E F Fig. 13: Rear view of the hopper support J H K I L Fig. 14: Back of the device – Power connection and interface Pos : 9.5 /00010 Bedienungsanlei tungen Kapitelsamml ung en/------- Seitenumbr uch ----------- @ 0\mod_1222344373758_0.
Operating the machine Pos : 9.6 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Ü bersic hts tabelle der Geräteteile @ 0\mod_1228990616846_9.doc @ 4972 @ @ 1 5.2 Overview table of the parts of the device Pos : 9.7 /00010 Bedienungsanlei tungen Kapitelsamml ung en/DR100_2012/0007 DR100_2012 Bedi enung/0010 DR100 Modul Modul Übersic htstabell e Ger äteteil e @ 4\mod_1332148445066_9.
Operating the machine Pos : 9.9 /00005 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 Bedienelemente und Anz eigen @ 0 \mod_1226566557086_9.doc @ 3543 @ @ 1 5.3 Operating elements and displays Pos : 9.10 /00010 Bedi enungsanleitung en Kapitels ammlungen/DR 100_2012/0007 DR 100_2012 Bedienung/0015 DR 100 M odul M odul Ansicht der Bedi enelemente @ 4 \mod_1332148445707_9.doc @ 27205 @ @ 1 Ds Dt Dg D- Dr D+ Dk Fig. 15: Control panel Pos : 9.11 /00005 Ü berschriften/1.1 Ü bersc hriften/1.
Operating the machine Pos : 9.14 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Ei n- / Aussc hal ten @ 0\mod_1229416527496_9.doc @ 5058 @ @ 1 5.5 Switching On and Off Pos : 9.15 /00010 Bedi enungsanleitung en Kapitels ammlungen/DR 100_2012/0007 DR 100 _2012 Bedienung/0050 DR 100 M odul Ein Aus Sc hal ten @ 4\mod_1332148401021_9.doc @ 27133 @ @ 1 • Actuate the main switch (J) on the back of the device. Pos : 9.16 /00005 Ü berschriften/1.1 Ü bersc hriften/1.
Operating the machine Dk Dg Fig. 17: Setting the feed speed • Turn the knob (Dk) anticlockwise until the speed “00” can be seen. • Press the START button (Dg). – The vibrating chute vibrates genttly. • Turn the knob (Dk) clockwise until reaching the desired feed speed. The device conveys the feed material placed on it into the receiving vessel or device you have provided.
Operating the machine 5.8.1 5.8.2 5.8.3 Interrupt (pause) • Press the STOP button (Dr). – The feed is interrupted and the current values continue to be shown in the display. – Pressing the STOP button again cancels the feed. • Press the START button (Dg). – The feeding of the sample continues until the set operating time has expired. • Press the STOP button (Dr) the first time. – The feed is interrupted and the current values continue to be shown in the display.
Operating the machine A Sh C Fig. 18: Layer height By twisting and sliding vertically, the hopper support makes it possible to place the feed hopper in the correct position. • Unscrew the fixing screw on the hopper support (E). Set the desired layer height (Sh) between the bottom edge of the feed hopper (A) and the base of the vibrating chute (C). • To do this slide the hopper holder upwards or downwards as required. • Tighten the locking screw on the hopper support (E).
Operating the machine 5.10.1 Interface to the ZM200 H I Ik Fig. 19: Connecting the interface The device can be connected to the RETSCH ZM200 interface (Z) using the interface (I). The appropriate interface cable (Ik) should be used for this. Ik Fig. 20: Interface cable ZM200 Z Fig. 21: Interface on the ZM200 An overload to the ZM200 can be prevented by using the interface. As soon as an overload to the ZM200 is indicated, the ZM200 automatically reduces the feed speed of the DR 100.
Operating the machine This may then result in damage to the mechanical components. • Using the knob (Dk), set the feed speed to a low level. • Fill the feed hopper (A) with material. • Check the position of the DR100 via the sample inlet on the ZM200. • Start the ZM200. Communication takes place between the ZM200 and DR 100, and this can take a few seconds: The DR 100 conveys the feed product to the ZM200. • Slowly turn the knob (Dk) higher until the desired feed speed has been reached.
Operating the machine Fig. 24: Interface on the PT200 Pos : 9.26 /00005 Ü berschriften/1.1 Ü bersc hriften/1.1 Übersc hriften BD A/11 Betriebs art s tandar d @ 4 \mod_1332510823362_9.doc @ 27440 @ 2 @ 1 5.11 Standard operating mode Pos : 9.27 /00010 Bedi enungsanleitung en Kapitels ammlungen/DR 100_2012/0007 DR 100_2012 Bedienung/0045 DR 100 M odul M odus standar d @ 4\mod_1332148400443_9.doc @ 27124 @ @ 1 • Set the operating mode selector switch (H) on the back of the device to standard.
Cleaning and service 5.13 Replacing the machine fuses Pos : 9.31 /00004 Warnhinweis e/W0014 WARNUN G Lebensg efahr durc h Str omstoß Wechsel Sic her ung Fr ei liegende Stromkontakte @ 4\mod_1332933368704_9.doc @ 27530 @ @ 1 WARNING 1.W00014 Mortal danger from electric shock Exposed power contacts – When replacing fuses on the cutout or fuse adapter you may come into contact with live contacts. An electric shock can lead to burns and to cardiac arrhythmias or to respiratory arrest and cardiac arrest.
Cleaning and service NOTICE Defective components due to liquids Penetration of liquids into the inside of the device – Components are damaged and the function of the device is no longer ensured. • Clean the device under running water. Only use a moist cloth Pos : 10.6 /00004 Warnhinweis e/H 0009 HIN WEIS Gerätes chaden durc h Lösungs mittel @ 0 \mod_1231165437212_9.doc @ 5441 @ @ 1 NOTICE Damage to the machine through solvents – Solvents may damage plastic parts and the paint finish.
Disposal Pos : 12.2 /00005 Ü berschriften/1. Ü berschriften/1 Ents orgung @ 0\mod_1234258746831_9.doc @ 6173 @ @ 1 7 Disposal Pos : 12.3 /00003 Standard Kapitel/General M odul Entsorg ung @ 0\mod_1234269404935_9.doc @ 6180 @ @ 1 Please observe the respective statutory requirements with respect to disposal. Information on disposal of electrical and electronic machines in the European Community.
8 Index A Amperage ...........................................................11 B back of the device ...............................................21 Bar code .............................................................11 C Capacity ..............................................................11 CE marking .........................................................11 Changes ............................................................... 5 Cleaning .........................................................
O Service ............................................................... 32 Open end wrench ...............................................12 Service Address ................................................... 8 Operating elements and displays ...................23 Setting aid .......................................................... 25 Operating mode selector switch .........................30 Setting the feed speed ....................................... 24 Operating the machine ................
CERTIFICATE OF CE-CONFORMITY Translation VIBRATORY FEEDER DR 100 Certificate of CE-Conformity according to: EC Mechanical Engineering Directive 2006/42/EC Applied harmonized standards, in particular: DIN EN ISO 12100 Security of machines EC Directive Electromagnetic Compatibility 2004/108/EC Applied standards, in particular: EN 55011:2009+A1:2010, Group 1, Class B Radio disturbance characteristics - Limits and methods of measurement EN 61000-3-2:2006+A1:2009+A2:2009 EN 61000-3-3:2008 EN 61326-1:2006 Add
Copyright ® Copyright by Retsch GmbH Haan, Retsch-Allee 1-5 D-42781 Haan Federal Republic of Germany
