Parts Manuals User guide

ManualsBrandsReznor ManualsRadiatorsSSCDBL

Form P-SC, P/N 269822R3, Page 1

IMPORTANT

1. Always include complete heater model and serial number

so that any specication change can be considered for

parts shipment. It can save time and expense.

2. Specications are subject to change without notice.

3. We reserve the right to substitute functional

replacements.

4. Order by Part No.; not Heater Option Designation.



Applies to: Separated-Combustion

Models SC, SCE,

SSCBL, SSCDBL

Form P-SC (Version 10-14)

Obsoletes Form P-SC (Version B.2)

Model SC

Duct

Furnace

Model SSCBL Packaged System

with "BL" Type Blower Cabinet

and 1, 2, or 3 Furnace Sections

Model SSCDBL Packaged

System with two "BL" Type

Blower Cabinets and 2, 4, or 6

Furnace Sections

Model SCE Blower/Furnace

Packaged System

Additional References:

Website (with downloadable les): www.ReznorHVAC.com

Subject............................................................................................................................. Form

Service - Replacement Gas Valves, Ignition Controllers & Maxitrol Parts ................ P-VALVES

Service - Converting to Other Gases................................................................................ P-GC

Service - Replacement Parts for Optional Evaporative Cooling Module ........................ P-REC

Installation/Operation - Model Series SC, Duct Furnace .................................................... I-SC

Installation/Operation - Model Series SCE Packaged Duct Furnace/Blower ...................I-SCE

Installation/Operation - Model Series SSCBL and SSCDBL Packaged Systems .........I-SSCBL

Installation/Operation - Vent Terminal/Combustion Air Packages ..............................I-OPT-VC

Installation/Operation - Optional Evaporative Cooling Modules .................................I-OPT-EC

Replacement Parts

Index

Air Shutter (burner rack) 11

Blower Air Flow Switch 5

Alarm Bell 12

Ampliers 6

Heat Exchanger Tube Bafes 10

Bearing Mounting 26

Bearings 24

Belt 17, 18, 19, 20, 21

Motor Mounting Bolts 26

Burner Rack and Components 10

Blower Cabinet Parts 23

Interior Cabinet Parts 9

Cabinet Parts 22, 24

Exhaust Cap 3

Inlet Air Cap 3

Capacitor 9

Carryover 10

Carryover Regulator 11

Combustion Air Pressure Switch 5

Concentric Adapter Assy 3

Condensate Drain Kit 22

Motor Contactor 6

Mixed Air Controller 28

Outside Air Controller 28

Damper Motor 27

Damper Rod 27

Dampers and Controls 27

Date of Manufacture 2

Date Series was Introduced or

Re-certied 3

DDC (4-20 ma) interface module

Disconnect Switch 7

Drive Options and Components

Ductstat 5

Ductstat Sensor 5

Electrical Components 4

Screened Exhaust Cap 3

Rubber Feet and Hardware

(blower motor) 24

Filters 23, 26

Firestat 5

Flue Collection Box 9

Freezestat 5

Fuse 6

Fuseholder 6

Grommet 22

Inlet Guard 3

Hand Quadrant 28

Heat Exchanger 9

Heat Exchanger Directional Air

Bafes 9

Ignition Controllers 5

Door Latch Kit 25

Light 8

Reverse Flow Limit 6

Limit Control 4

Damper Linkage Parts 28

Louvers 22

Special Manifold Components 12

Manifold 11

Blower Motor 13, 16

Damper Motor 27

Gear Motor 9

Motor 9

Motor Adjustment Bracket 24

Motor Support 24, 25

Mounting Support 22

Burner Orices 10

Convenience Outlet 6

Overload 14, 16

Paint 22

Replacement Parts Tag 3

Pilots 12

Potentiometer 28

Low Gas Pressure Switch 12

Pressure Null Switch 28

Dirty Filter Pressure Switch 7

High Gas Pressure Switch 6, 12

Low Gas Pressure Switch 6

Pulley 17, 18, 19, 20, 21

Rating Plate 2

2-Speed Motor Speed Selector

Relay 6

Relay 4, 9, 12

Remote Console 7

Discharge Sensor for Modulating

Gas 6

Air Flow Switch Sensor 26

Serial Number 2

Blower Shaft 24

Signal Conditioner 6

Silicone Sealant 3

Starter 14

Holding Coils for IEC Starters 17

Starters 13, 16

Summer/Winter Switch 5

Toggle Switches 7

Auxiliary End Switch 28

Gas Pressure Switch 6

Switch 8

High Temperature Aluminum

Tape 3

Temperature Control 6

Temperature Selectors 6

Terminal Block 4

Thermostats 7

Transformer 4, 7, 13

Fluid Power Valve 13

Gas Valve - see Form P-VALVES

Manual Gas Valves 11

Variable Frequency Drives 13

Venter and Flue Duct Parts 8

Venter Motor 9

Venter Motor and Wheel 8

Vent Limiter 6

Vent Terminal/Combustion Air

Intake Components 3

Vent Valve 13

(discontinued 2011)

Summary of content (28 pages)

PAGE 1
Form P-SC (Version 10-14) Obsoletes Form P-SC (Version B.2) Replacement Parts IMPORTANT 1. Always include complete heater model and serial number so that any specification change can be considered for parts shipment. It can save time and expense. 2. Specifications are subject to change without notice. 3. We reserve the right to substitute functional replacements. 4. Order by Part No.; not Heater Option Designation.
PAGE 2
Rating Plate and Serial No. Key to Rating Plate Codes REZNOR MERCER, PA. USA 16137 MADE IN MEXICO SEPARATED COMBUSTION SYSTEM DUCT FURNACE CATEGORY III FOR INDUSTRIAL/COMMERCIAL USE ONLY ANSI Z83.8 [ AA ] - [ A ] CSA 2.6 [ AA' ] - [ A' ] DUCT FURNACE MODEL [ B SERIAL NO.
PAGE 3
Blower Cabinet Rating Plate on Certified Packaged Units Key to Blower Cabinet Plate REZNOR MERCER, PA., U.S.A. 16137 PACKAGED DUCT FURNACE FOR INDUSTRIAL/COMMERCIAL USE ONLY DESIGN CERTIFIED FOR A.G.A REQUIREMENTS UNDER [ A ] PACKAGED DUCT FURNACE STANDARD MODEL [ B ] [ C ] SERIAL NO.
PAGE 4
Electrical Components Locations - Control Side (See parts illustrated on pages 4-7.
PAGE 5
Code 22 - Ignition Controllers Code 23 - Combustion Air Pressure Switch Ignition Controller for Intermittent Spark Pilot System without Lockout, P/N 257009 (Serial No. Code 94) To replace a previously used recycling ignition controllers without lockout (Serial No. Codes 62 and 66), order Replacement Kit, P/N 257472 For units mfgd beginning 7/04 (except SC Series models with Option AG 39, 40, 41, or 42 gas controls) for altitudes to 4000 ft, P/N 204327 setpoint 0.58 ±.05"w.c.
PAGE 6
Electrical Components (cont'd) Code 31 Discharge Sensor for Modulating Gas Control Options P/N 48041, Maxitrol TS-121, for Options AG8 and AG9 P/N 133228, Maxitrol TS-194, for Option AG39 and AG41 Code 35 Convenience Outlet Receptacle (Option BC2), P/N 96912 Code 32 - P/N 134170, Signal Conditioner for Modulating Gas Control Options AG21 and AG40 Gasket, P/N 104138 Code 36 - Motor Contactor, 24V Coil, P/N 216386 (replaces P/N 93661 and P/N 119625) For blower motor starters, see pages 13-16.
PAGE 7
Code 47 - Dirty Filter Pressure Switch, Tridelta AP4434, P/N 105507 Field adjustable; range .17 to 5.0" ± .05" w.c. Code 50 - Toggle Switches P/N 40277, DPDT, 3-Position P/N 101900, DPDT, 3-Position Toggle Switch Toggle Switch (replaces P/N 21826) - Used in a 4x4 box Code 48 - KVA Transformer * Special order KVA .25 .50 .75 1.0 1.5 2.0 3.0 5.
PAGE 8
Remote Console (cont'd) Remote Console Components by Option - Options RC1-RC12 Code 53 Console Box Knockout Hole Locations (measured from centerlines) Venter and Flue Duct Parts - All Models Code 60 - Illinois School Code - Special Manifold Option BM12 includes a Remote Console with Alarm Bell and Silencing Buttons Component Function Blower ON Light Lights when bl
PAGE 9
SSCBL 500 600 700/1050 400/800/1200 SC, SCE 100 125 150 175 200 225 250 300 350 400 115V, AK1 163891 (replaces 131410) Venter Motor and Capacitor (includes 208/230V, AK2,3,5,6 163892 (replaces 131415) 70A and 70B) 460V, AK 7, 9 163893 (replaces 165986) 115V, AK1 163891 Venter Motor only 208/230V, AK2,3,5,6 163892 460V, AK7,9 163893 Motor Capacitor only 163894 (replaces 103181) Venter Motor Mounting Plate Assembly 125344 (includes plate, P/N 125347, and 125345 (includes plate 125348 (includes plate and suppo
PAGE 10
Heat Exchanger (cont'd) Code 102 - Heat Exchanger Baffle Assy Code 100 - Heat Exchanger 105 Heat Exchanger Baffle in Model HSC and Model SSCBL discharge furnace only 106 SSCBL Qty SC, SCE 100 Aluminized Steel 1 44301 Heat Exchanger for SC, 100 SCE, SSCBL (replacement 409 Stainless Steel 1 44302 gaskets, Code 101, required) 321 Stainless Steel 1 44303 2 62921 Heat Exchanger Gaskets for SC, SCE, and 101 SSC
PAGE 11
Code SSCBL Description SC/SCE Burner Rack with Aluminized Steel Burners for natural gas (includes main burners, two flash carryovers, aeration panel, burner rack skirt and auxiliary sensing probe) Burner Rack with Stainless Steel Burners for natural gas (includes main burners, two flash carryovers, aeration panel, burner rack skirt, and auxiliary sensing probe) Burner Rack with Aluminized Steel Burners for propane gas (includes main burners, one flash carryover, aeration panel, regulated carryover light
PAGE 12
Code 129 - Pilots Vertical Spark Pilot for Models SC, SCA, SCB, SCE Series 6 and SSCBL 1 Replacement Pilot Kits Code P/N 4 1 125251 125671 2 5 3 2 Horizontal Spark Pilot Models SC, SCA, SCB, SCE, SSCBL 6* prior to Series 6 Replacement Pilot Kits: Natural Gas 5* P/N 110861 Propane P/N 110862 3 4 5 6 1N,1P 93973 126024 98698 97572 126104 126101 125401 4 3 Natural Gas - P/N 131457 Propane - P/N 131458 Component Description Natural Gas Pilot Assembly with orifice, pilot tubing, flame probe; less f
PAGE 13
Codes 144-161 - IRI, Option BM13 (applies to Model SSCBL 1050 and 1200) - DISCONTINUED 9/2003 Code Description P/N Code Description P/N Components for IRI Manifold (Option BM13) Fluid Power Valve (2)89356 Transformer 230/460 to 115V, .5KVA 86997 144 Fluid Power Valve Actuator (2)86993 Transformer 208 to 115V, .5KVA 86998 154 145 Low Gas Pressure Switch, pg 6, Code 41 or 42. Transformer 208 to 115V, 250VA 86991 146 High Gas Pressure Switch, page 6, Code 43.
PAGE 14
Replacement Blower Motors and Starters Open Motor Type Open HP 1/4 AL 2 Open 1/3 3 Open 1/2 4 Open 3/4 5 Open 1 6 Open 1.5 7 Open 2 8 Open 3 9 Open 5 10 Open 7.5 11 Open 10 12 Open 10 12 Mfr's #.
PAGE 15
Type HP AL Open 15 15 Open 20 16 Type HP AL TEFC 1/4 19 TEFC 1/3 20 TEFC 1/2 21 TEFC 3/4 22 TEFC 1 23 TEFC 1.5 24 TEFC 2 25 TEFC 3 26 TEFC 5 27 TEFC 7.5 32 TEFC 7.5 32 TEFC 10 33 Open Motor (cont'd) Mfr's #. P/N FM2513T-8 142287 FM2513T 142288 FM2513T 142288 FM2513T-5 142289 FM2515T-8 142295 FM2515T 142296 FM2515T 142296 FM2515T-5 142297 TEFC Motor Mfr's #.
PAGE 16
Replacement Blower Motors and Starters (cont'd) - See replacement information, bottom of page 13. Type HP AL 15 34 20 35 TEFC Type HP AL EE 1 36 EE 1.5 37 EE EE EE 2 3 5 38 39 40 EE 7.5 41 EE 10 42 EE 15 43 EE 20 44 2-Speed Blower Motors TEFC Motor (cont'd) Mfr's #. P/N E301M 142443 E301M 142443 FM2333-5 142444 FM2334T 142301 FM2334T 142301 FM2334T-5 142302 fla 38.0 19.0 15.0 52.0 26.0 20.6 Premium Efficient Motor Mfr's #.
PAGE 17
Replacement Holding Coils for IEC Starters Voltage GE # 24 120 208 230 460 LB1A-C LB1A-J LB1A-L LB1A-S LB1A-U Reznor P/N 151280 151281 151282 151283 151284 For Use with Starters Beginning with GE# CL00; CL01; CL02; CL25 CL00; CL01; CL02; CL25 CL00; CL01; CL02; CL25 CL00; CL01; CL02; CL25 CL00; CL01; CL02; CL25 Voltage GE # 575 24 120 208 230 LB1A-Y LB3A-C LB3A-J LB3A-L LB3A-S Reznor P/N 151285 151286 151287 151288 151289 For Use with Starters Beginning with GE# CL00; CL01; CL02; CL25 CL04; CL45 C
PAGE 18
Drive Components - Model Series SCE Series 6 with Open Motor (cont'd) Unit Sizes 350 400 Motor HP Opt Voltage Option 1-1/2 AL7 AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3) 2 AL8 3 AL9 5 AL10 AK5 (208/3); AK6 (230/3); AK7 (460/3); AK8 (575/3) Drive AM Nos. (See Key, chart on page 17.
PAGE 19
Unit Sizes Motor HP Opt Voltage Option AK1 (115/1); AK2 (208/1); AK3 (230/1); AK5 (208/3); AK6 (230/3); AK7 (460/3) 1-1/2 AL24 AK8 (575/3) 350 400 2 AL25 AK5 (208/3); AK6 (230/3); AK7 (460/3) 3 AL26 AK5 (208/3); AK6 (230/3); AK7 (460/3); AK8 (575/3) Drive AM Nos. (See Key, chart on page 17.
PAGE 20
Drive Components (cont'd) Model SCE Series with Two-Speed Motor (See drive information, top of page 17.) Motor HP Opt Unit Sizes 1 Drive AM Nos. (See Key, chart on page 17.
PAGE 21
Motor Unit Sizes HP Opt Drive AM Nos. Motor Pulley Blower Pulley Belt *Shaft (See Key, chart on page 17.) P/N Mfr # Bore P/N Mfr # Bore P/N Qty Mfr # Centerline AM 10, 11 16150 2VP62 1-3/8 16138 2BK110 1-3/16 92414 1 B64 20.47 AM 12, 13 16150 2VP62 1-3/8 16003 2BK100 1-3/16 7950 1 B62 20.31 7-1/2 AL32 AM 14, 15, 16 16150 2VP62 1-3/8 91633 2TB86A 1-3/16 92280 1 BX59 20.47 AM 17, 18, 19, 20 110771 2VP65 1-3/8 89648 2BK80HC 1-3-16 92280 1 BX59 20.
PAGE 22
Exterior Cabinet Parts - Furnace Section Models SC and SCE (Quantity not listed in parenthesis is one.
PAGE 23
Blower Cabinet and Components Model SCE SCE Rear View Showing Standard Inlet Air Opening, Code 220A (does not accommodate dampers) For blower motor, see pages 13-16. For drive components, see pages 16-20.
PAGE 24
Blower Cabinet and Components - Model SCE (cont'd) Code 252 Motor Adjustment Bracket Assembly for less than 1HP motor Code 251 - Motor Support for less than 1 HP motor 257 258 259 260 Codes 253, 254, and 255 - Motor Mounting Plate Assy for motors 1HP and larger 5/16-18 x 4 lg Hex Head Bolt 253 5/16-18 x 4 lg Hex Head Bolt Code Description 250 251 252 253 254 255 256 Code 256 - Replacement Rubber Feet and Hardware 5/16-18 Hex Nut Rubber Grommet 255 254 (2) Bolt, P/N 16248; (2) Washers, 5/16-18
PAGE 25
Model SSCBL Blower Cabinet and Blower Parts Cross-Reference of End and Bottom Panel Options to Cabinet Openings 294 295 End Panel Cabinet Option Solid 100% Open Std AR-4 AR-8 AR-9 AR-11 AR-12 AR-13 AR-14 AR-15 AR-16 AR-17 AR-18 AR-24 290 305 292 304 291 Code Description 500/600 700/1050 400/800/ 1200 Cabinet Btm - Rt Half - solid (no opening) 106242 106243 106244 Cabinet Btm - Lft Half - solid (no opening) 106238 106239 106240 289 Cabinet Btm - Rt Half - return air opening 105606 105607 106608 Cabin
PAGE 26
Model SSCBL Blower Cabinet and Blower Parts (cont'd) Blower, Bearing Support, and Motor on unit with up to a 5 HP Motor 308 Blower and Bearing on a unit with a 15 and 20 HP Motor (See CODES 330338) 319 Location of Optional Air Flow Switch Sensor, CODE 339 Code 320 - Motor Mounting Bolts 3/8" Bolt Replacement Filters/ Blockoff Plates - Models SSCBL and SSCDBL Filter P/N's - top of page 27 5/16" Bolt
PAGE 27
NOTE: If replacing 1" filters, replace with locally supplied filters in the size and type listed. Quantities listed by size and arrangements illustrated on page 26 apply to both 1" and 2" filters.
PAGE 28
Dampers and Controls (cont'd) - Applies to Models SCE and SSCBL Code 351 Hand Quadrant, P/N 103502 Code 352 Manual Damper Control Bracket, P/N 175428 Code 355 Modulating Damper Motor used in Option AR23, M/H #M6194B1011, P/N 115683 (with pressure null switch) Code 362 Bent Damper Rod Code 356 - Modulating Damper Motor, M/H M91785A1026 less end switches, P/N 115681 (replaces P/N 53928) Code 357 (illustrated) - Modulating Damper Motor, M/H M9175D1014, P/N 115682, replacement requires auxiliary switch kit, P/