Install Instructions
Table Of Contents
- UNIT HEATER INSTALLATION/OPERATION/MAINTENANCE: (MODEL UBX: STANDARD POWER VENT BLOWER TYPE, MODEL UBZ: SEPARATED-COMBUSTION BLOWER TYPE, MODEL UDX: STANDARD POWER VENT FAN TYPE, MODEL UDZ: SEPARATED-COMBUSTION FAN TYPE)
- TABLE OF CONTENTS
- GENERAL INFORMATION
- INSTALLATION
- CONTROLS
- OPERATION
- ADJUSTMENTS
- MAINTENANCE
- Service Checklist
- Maintenance Procedures
- Burner Maintenance
- Burner Orifice Maintenance
- Heat Exchanger Maintenance
- Ignition System Maintenance
- Maintenance of Fan Motor, Fan Blades, and Fan Guard
- Venter Motor and Wheel Assembly Maintenance
- Operating Gas Valve Maintenance
- Pressure Switch Maintenance
- High Temperature Limit Control Maintenance
- Flame Rollout Switch Maintenance (Model UDZ Unit Sizes 030–125 Only)
- Interlock Door Switch Maintenance (Models UBZ and UDZ Only)
- Transformer Maintenance
- Disconnect Switch Replacement (Models UBZ and UDZ Only)
- Vent or Vent/Combustion Air System Maintenance
- TROUBLESHOOTING
- INSTALLATION RECORD (TO BE COMPLETED BY INSTALLER)
- FIGURES
- Figure 1. Heater Throw Patterns (Refer to Table 2 and Table 3)
- Figure 2. Dimensions—Models UBX and UBZ (Refer to Table 4)
- Figure 3. Dimensions—Models UDX and UDZ (Refer to Table 5)
- Figure 4. Confined Space Combustion Air Openings (Refer to Table 8)
- Figure 5. Plugging Unused Suspension Points (Models UBZ and UDZ Only)
- Figure 6. Option CK8 or CK10 Hanger Kit
- Figure 7. Option CK22 Hanger Kit
- Figure 8. Heater Suspension Using Field-Supplied Threaded Rods
- Figure 9. Gas Connections
- Figure 10. Supply Wiring Entrance and Control Connection Terminal Strip
- Figure 11. Circuit Board (DSI Control Module)
- Figure 12. Component Locations (Typical)
- Figure 13. Gas Valve ON/OFF Control
- Figure 14. Pressure Switch
- Figure 15. Gas Valves
- Figure 16. Typical Burner Assembly
- Figure 17. Ignitor Spark Gap
- Figure 18. Fan Blade Positioning and Spacing
- Figure 19. Venter Motor and Wheel Assembly
- Figure 20. Replaceable Components
- Figure 21. DSI Control Module Troubleshooting Flowchart
- TABLES
- Table 1. Related Technical Manuals Available from Factory Distributor
- Table 2. Heater Throw Distances with Standard Horizontal Louvers at Mounting Heights of 5 to 18 Feet
- Table 3. Heater Throw Distances with Standard Horizontal Louvers at Mounting Heights of 1.5 to 5.5 Meters
- Table 4. Dimensions—Models UBX and UBZ
- Table 5. Dimensions—Models UDX and UDZ
- Table 6. Clearances to Combustibles
- Table 7. Unit Weights
- Table 8. Determining Confined Space Combustion Air Requirements
- Table 9. Technical Data for UBX and UBZ Models (Unit Sizes 030–125)
- Table 10. Technical Data for UBX and UBZ Models (Unit Sizes 150–400)
- Table 11. Technical Data for UDX and UDZ Models (Unit Sizes 030–125)
- Table 12. Technical Data for UDX and UDZ Models (Unit Sizes 150–400)
- Table 13. Field-Installed Options
- Table 14. Gas Supply Line Sizes
- Table 15. Gas Connection Sizes
- Table 16. Pressure Switch Settings
- Table 17. Circuit Board (DSI Control Module) Display Codes
- Table 18. Operating Sequence (Normal Heat Cycle)
- Table 19. Operating Sequence (Abnormal Heat Cycle)
- Table 20. Fault Modes
- Table 21. Required Manifold (Outlet) Gas Pressure
- Table 22. Inputs and Capacities by Elevation in US
- Table 23. Inputs and Capacities by Elevation in Canada
- Table 24. Fan Blade Spacing
- Table 25. General Troubleshooting
10
I-UBX-UBZ-UDX-UDZ (04-21) 1034344-0
Clearances
Units must be installed so that the clearances listed in Table 6 are provided for with regards to combustion air space,
inspection, and service and for proper spacing from combustible construction. Clearance to combustibles is defined
as the minimum distance from the heater to a surface or object for which it is necessary to ensure that a surface
temperature of 90°F (50°C) above the surrounding ambient temperature is not exceeded. Refer to the dimensions
listed in Table 4 and Table 5 and shown in Figure 2 and Figure 3 when determining clearances to combustibles.
Table 5. Dimensions—Models UDX and UDZ
Unit
Size
Dimension (See Figure 3)
A B C D E F G H J K M N P Q R S T
Inches (±1/16) (mm (±2))
030,
045
13-3/4
(349)
27
(686)
10
(254)
13-13/16
(351)
29-3/4
(756)
25-9/16
(649)
6
(152)
5-15/16
(151)
3-1/2
(89)
3-11/32
(85)
17-3/8
(441)
1-9/16
(40)
4-9/32
(109)
13
(330)
9-9/16
(243)
3-3/4
(95)
2-15/16
(75)
060
16-3/4
(425)
27
(686)
13
(330)
13-13/16
(351)
32-23/32
(831)
25-9/16
(649)
8-11/16
(221)
5-15/16
(151)
6
(152)
3-11/32
(85)
17-3/8
(441)
1-9/16
(40)
4-9/32
(109)
13
(330)
9-9/16
(243)
4-1/16
(103)
2-15/16
(75)
075
16-3/4
(425)
27
(686)
13
(330)
13-13/16
(351)
31-29/32
(810)
25-9/16
(649)
8-11/16
(221)
5-15/16
(151)
6
(152)
3-11/32
(85)
17-3/8
(441)
1-9/16
(40)
4-9/32
(109)
13
(330)
9-9/16
(243)
4-1/16
(103)
2-15/16
(75)
100
24-3/4
(629)
27
(686)
21
(533)
13-13/16
(351)
34-9/32
(871)
25-9/16
(649)
15-5/16
(389)
5-15/16
(151)
8-29/32
(226)
3-11/32
(85)
17-3/8
(441)
1-9/16
(40)
4-9/32
(109)
13
(330)
9-9/16
(243)
5-15/32
(139)
2-15/16
(75)
125
24-3/4
(629)
27
(686)
21
(533)
13-13/16
(351)
34-9/32
(871)
25-9/16
(649)
15-5/16
(389)
5-15/16
(151)
8-29/32
(226)
3-11/32
(85)
17-3/8
(441)
1-9/16
(40)
4-9/32
(109)
13
(330)
9-9/16
(243)
5-15/32
(139)
2-15/16
(75)
150,
175,
200
20-1/8
(511)
38-3/16
(970)
16
(406)
23
(584)
48-7/16
(1230)
40
(1016)
9-5/8
(244)
8-5/16
(211)
5-3/8
(137)
6-1/2
(165)
25-11/16
(652)
1-13/32
(36)
8-1/8
(206)
22-3/16
(564)
16-3/8
(416)
5-1/2
(140)
4-1/4
(108)
225,
250
26-1/8
(664)
38-3/16
(970)
22
(559)
23
(584)
48-7/16
(1230)
40
(1016)
13-1/16
(332)
8-5/16
(211)
9
(229)
6-1/2
(165)
25-11/16
(652)
1-13/32
(36)
8-1/8
(206)
22-3/16
(564)
16-3/8
(416)
8-1/16
(205)
4-5/16
(110)
300,
350,
400
34-1/8
(867)
41
(1041)
30
(762)
23
(584)
48-29/32
(1243)
40
(1016)
17-1/16
(433)
8-1/2
(216)
11-
13/16
(300)
7-5/16
(186)
27-11/16
(703)
1-13/32
(36)
8-1/8
(206)
22-3/16
(564)
16-1/4
(413)
11-9/16
(294)
4-1/2
(114)
GENERAL INFORMATION—CONTINUED
Dimensions—Continued
Table 6. Clearances to Combustibles
Heater
Surface
Unit Size
030–125 150–400
Minimum Clearance (Inches (mm))
Top 1 (25) 4 (102)
Flue connector 6 (152) 6 (152)
Access panel 18 (457) 18 (457)
Non-access side 1 (25) 2 (51)
Bottom*
1 (25) 1 (25)
Rear**
18 (457) 18 (457)
*Suspend the heater so that the bottom is a minimum of 5 feet (1.5 meters) above the floor.
**Measure rear clearance from the fan motor.
Weights
⚠ WARNING ⚠
Check the supporting structure to be used to verify that it has sufficient load carrying capacity to
support the weight of the unit. Suspend the heater only from the threaded nut retainers or with a
manufacturer-provided kit. Do NOT suspend from the heater cabinet.
NOTE: For unit shipping weight, contact an authorized Factory Distributor.
Before suspending the heater, ensure that the supporting structure to be used has sufficient load-carrying capacity
to support the weight (refer to Table 7) of the unit.