Install Instructions
Table Of Contents
- UNIT HEATER INSTALLATION/OPERATION/MAINTENANCE: (MODEL UBX: STANDARD POWER VENT BLOWER TYPE, MODEL UBZ: SEPARATED-COMBUSTION BLOWER TYPE, MODEL UDX: STANDARD POWER VENT FAN TYPE, MODEL UDZ: SEPARATED-COMBUSTION FAN TYPE)
- TABLE OF CONTENTS
- GENERAL INFORMATION
- INSTALLATION
- CONTROLS
- OPERATION
- ADJUSTMENTS
- MAINTENANCE
- Service Checklist
- Maintenance Procedures
- Burner Maintenance
- Burner Orifice Maintenance
- Heat Exchanger Maintenance
- Ignition System Maintenance
- Maintenance of Fan Motor, Fan Blades, and Fan Guard
- Venter Motor and Wheel Assembly Maintenance
- Operating Gas Valve Maintenance
- Pressure Switch Maintenance
- High Temperature Limit Control Maintenance
- Flame Rollout Switch Maintenance (Model UDZ Unit Sizes 030–125 Only)
- Interlock Door Switch Maintenance (Models UBZ and UDZ Only)
- Transformer Maintenance
- Disconnect Switch Replacement (Models UBZ and UDZ Only)
- Vent or Vent/Combustion Air System Maintenance
- TROUBLESHOOTING
- INSTALLATION RECORD (TO BE COMPLETED BY INSTALLER)
- FIGURES
- Figure 1. Heater Throw Patterns (Refer to Table 2 and Table 3)
- Figure 2. Dimensions—Models UBX and UBZ (Refer to Table 4)
- Figure 3. Dimensions—Models UDX and UDZ (Refer to Table 5)
- Figure 4. Confined Space Combustion Air Openings (Refer to Table 8)
- Figure 5. Plugging Unused Suspension Points (Models UBZ and UDZ Only)
- Figure 6. Option CK8 or CK10 Hanger Kit
- Figure 7. Option CK22 Hanger Kit
- Figure 8. Heater Suspension Using Field-Supplied Threaded Rods
- Figure 9. Gas Connections
- Figure 10. Supply Wiring Entrance and Control Connection Terminal Strip
- Figure 11. Circuit Board (DSI Control Module)
- Figure 12. Component Locations (Typical)
- Figure 13. Gas Valve ON/OFF Control
- Figure 14. Pressure Switch
- Figure 15. Gas Valves
- Figure 16. Typical Burner Assembly
- Figure 17. Ignitor Spark Gap
- Figure 18. Fan Blade Positioning and Spacing
- Figure 19. Venter Motor and Wheel Assembly
- Figure 20. Replaceable Components
- Figure 21. DSI Control Module Troubleshooting Flowchart
- TABLES
- Table 1. Related Technical Manuals Available from Factory Distributor
- Table 2. Heater Throw Distances with Standard Horizontal Louvers at Mounting Heights of 5 to 18 Feet
- Table 3. Heater Throw Distances with Standard Horizontal Louvers at Mounting Heights of 1.5 to 5.5 Meters
- Table 4. Dimensions—Models UBX and UBZ
- Table 5. Dimensions—Models UDX and UDZ
- Table 6. Clearances to Combustibles
- Table 7. Unit Weights
- Table 8. Determining Confined Space Combustion Air Requirements
- Table 9. Technical Data for UBX and UBZ Models (Unit Sizes 030–125)
- Table 10. Technical Data for UBX and UBZ Models (Unit Sizes 150–400)
- Table 11. Technical Data for UDX and UDZ Models (Unit Sizes 030–125)
- Table 12. Technical Data for UDX and UDZ Models (Unit Sizes 150–400)
- Table 13. Field-Installed Options
- Table 14. Gas Supply Line Sizes
- Table 15. Gas Connection Sizes
- Table 16. Pressure Switch Settings
- Table 17. Circuit Board (DSI Control Module) Display Codes
- Table 18. Operating Sequence (Normal Heat Cycle)
- Table 19. Operating Sequence (Abnormal Heat Cycle)
- Table 20. Fault Modes
- Table 21. Required Manifold (Outlet) Gas Pressure
- Table 22. Inputs and Capacities by Elevation in US
- Table 23. Inputs and Capacities by Elevation in Canada
- Table 24. Fan Blade Spacing
- Table 25. General Troubleshooting
3
I-UBX-UBZ-UDX-UDZ (04-21) 1034344-0
TABLE OF CONTENTS—CONTINUED
ADJUSTMENTS........................................................................... 32
Pressure Switch Replacement .............................................................. 32
Measure and Adjust Manifold (Outlet) Gas Pressure ............................................. 33
Measure and Adjust Manifold Gas Pressure—Elevation ≤2,000 Feet (≤610 Meters) .................. 33
Measure and Adjust Manifold Gas Pressure—Elevation >2,000 Feet (>610 Meters) .................. 35
MAINTENANCE........................................................................... 37
Service Checklist......................................................................... 37
Maintenance Procedures .................................................................. 37
Burner Maintenance .................................................................... 37
Burner Orifice Maintenance .............................................................. 40
Heat Exchanger Maintenance ............................................................ 40
Ignition System Maintenance ............................................................. 40
Maintenance of Fan Motor, Fan Blades, and Fan Guard ........................................ 41
Venter Motor and Wheel Assembly Maintenance ............................................. 42
Operating Gas Valve Maintenance ........................................................ 43
Pressure Switch Maintenance ............................................................ 43
High Temperature Limit Control Maintenance ................................................ 43
Flame Rollout Switch Maintenance (Model UDZ Unit Sizes 030–125 Only) ......................... 44
Interlock Door Switch Maintenance (Models UBZ and UDZ Only)................................. 44
Transformer Maintenance ............................................................... 44
Disconnect Switch Replacement (Models UBZ and UDZ Only)................................... 44
Vent or Vent/Combustion Air System Maintenance ............................................ 44
TROUBLESHOOTING ...................................................................... 44
Unit Troubleshooting Using DSI Control Module................................................. 44
General Troubleshooting................................................................... 46
INSTALLATION RECORD (TO BE COMPLETED BY INSTALLER)................................... 48
GENERAL INFORMATION
This unit heater has been tested for capacity and efficiency so as to provide many years of safe and dependable
comfort providing it is properly installed and maintained. With regular maintenance, this unit will operate satisfactorily
year after year. Abuse, improper use, and/or improper maintenance can shorten the life of the appliance and create
unsafe hazards.
To achieve optimum performance and minimize equipment failure, it is recommended that periodic maintenance
be performed on this unit. The ability to properly perform maintenance on this equipment requires certain tools and
mechanical skills.
This manual applies only to the models listed. Accessories referenced may not apply to all models.
Installation should be done by a qualified agency in accordance with these instructions. The qualified service agency
installing this heater is responsible for the installation.