Install Instructions
Table Of Contents
- UNIT HEATER INSTALLATION/OPERATION/MAINTENANCE: (MODEL UBX: STANDARD POWER VENT BLOWER TYPE, MODEL UBZ: SEPARATED-COMBUSTION BLOWER TYPE, MODEL UDX: STANDARD POWER VENT FAN TYPE, MODEL UDZ: SEPARATED-COMBUSTION FAN TYPE)
- TABLE OF CONTENTS
- GENERAL INFORMATION
- INSTALLATION
- CONTROLS
- OPERATION
- ADJUSTMENTS
- MAINTENANCE
- Service Checklist
- Maintenance Procedures
- Burner Maintenance
- Burner Orifice Maintenance
- Heat Exchanger Maintenance
- Ignition System Maintenance
- Maintenance of Fan Motor, Fan Blades, and Fan Guard
- Venter Motor and Wheel Assembly Maintenance
- Operating Gas Valve Maintenance
- Pressure Switch Maintenance
- High Temperature Limit Control Maintenance
- Flame Rollout Switch Maintenance (Model UDZ Unit Sizes 030–125 Only)
- Interlock Door Switch Maintenance (Models UBZ and UDZ Only)
- Transformer Maintenance
- Disconnect Switch Replacement (Models UBZ and UDZ Only)
- Vent or Vent/Combustion Air System Maintenance
- TROUBLESHOOTING
- INSTALLATION RECORD (TO BE COMPLETED BY INSTALLER)
- FIGURES
- Figure 1. Heater Throw Patterns (Refer to Table 2 and Table 3)
- Figure 2. Dimensions—Models UBX and UBZ (Refer to Table 4)
- Figure 3. Dimensions—Models UDX and UDZ (Refer to Table 5)
- Figure 4. Confined Space Combustion Air Openings (Refer to Table 8)
- Figure 5. Plugging Unused Suspension Points (Models UBZ and UDZ Only)
- Figure 6. Option CK8 or CK10 Hanger Kit
- Figure 7. Option CK22 Hanger Kit
- Figure 8. Heater Suspension Using Field-Supplied Threaded Rods
- Figure 9. Gas Connections
- Figure 10. Supply Wiring Entrance and Control Connection Terminal Strip
- Figure 11. Circuit Board (DSI Control Module)
- Figure 12. Component Locations (Typical)
- Figure 13. Gas Valve ON/OFF Control
- Figure 14. Pressure Switch
- Figure 15. Gas Valves
- Figure 16. Typical Burner Assembly
- Figure 17. Ignitor Spark Gap
- Figure 18. Fan Blade Positioning and Spacing
- Figure 19. Venter Motor and Wheel Assembly
- Figure 20. Replaceable Components
- Figure 21. DSI Control Module Troubleshooting Flowchart
- TABLES
- Table 1. Related Technical Manuals Available from Factory Distributor
- Table 2. Heater Throw Distances with Standard Horizontal Louvers at Mounting Heights of 5 to 18 Feet
- Table 3. Heater Throw Distances with Standard Horizontal Louvers at Mounting Heights of 1.5 to 5.5 Meters
- Table 4. Dimensions—Models UBX and UBZ
- Table 5. Dimensions—Models UDX and UDZ
- Table 6. Clearances to Combustibles
- Table 7. Unit Weights
- Table 8. Determining Confined Space Combustion Air Requirements
- Table 9. Technical Data for UBX and UBZ Models (Unit Sizes 030–125)
- Table 10. Technical Data for UBX and UBZ Models (Unit Sizes 150–400)
- Table 11. Technical Data for UDX and UDZ Models (Unit Sizes 030–125)
- Table 12. Technical Data for UDX and UDZ Models (Unit Sizes 150–400)
- Table 13. Field-Installed Options
- Table 14. Gas Supply Line Sizes
- Table 15. Gas Connection Sizes
- Table 16. Pressure Switch Settings
- Table 17. Circuit Board (DSI Control Module) Display Codes
- Table 18. Operating Sequence (Normal Heat Cycle)
- Table 19. Operating Sequence (Abnormal Heat Cycle)
- Table 20. Fault Modes
- Table 21. Required Manifold (Outlet) Gas Pressure
- Table 22. Inputs and Capacities by Elevation in US
- Table 23. Inputs and Capacities by Elevation in Canada
- Table 24. Fan Blade Spacing
- Table 25. General Troubleshooting
34
I-UBX-UBZ-UDX-UDZ (04-21) 1034344-0
SINGLE-STAGE VALVES
TWO-STAGE VALVE
REGULATOR
SCREW
INLET
PRESSURE
TA P
1/8" OUTLET
PRESSURE
TA P
1/8" OUTLET
PRESSURE
TA P
INLET
PRESSURE
TA P
REGULATOR
SCREW
INLET PRESSURE TA P
1/8" OUTLET PRESSURE TA P
HIGH-FIRE
REGULATOR SCREW
LOW-FIRE
REGULATOR SCREW
Table 21. Required Manifold (Outlet) Gas Pressure
Elevation Single-Stage and Two-Stage High-Fire Two-Stage Low-Fire
Feet Meters
Natural Gas Propane Natural Gas Propane
Manifold Pressure (IN WC)
US
0–2000 0–610 3.5 10.0 1.8 5.0
2001–3000 611–915 3.1 8.8 1.6 4.4
3001–4000 916–1220 3.0 8.5 1.5 4.2
4001- 5000 1221–1525 2.8 8.1 1.5 4.1
5001–6000 1526–1830 2.7 7.7 1.4 3.9
6001–7000 1831–2135 2.6 7.4 1.3 3.7
7001–8000 2136–2440 2.5 7.1 1.3 3.5
8001–9000 2441–2745 2.4 6.7 1.2 3.4
9001–10,000 2746–3045 2.2 6.4 1.2 3.2
Canada
0–2000 0–610 3.5 10.0 1.8 5.0
2001–4500 611–1373 2.8 8.1 1.5 4.1
ADJUSTMENTS—CONTINUED
Measure and Adjust Manifold (Outlet) Gas Pressure—Continued
Figure 15. Gas Valves
⚠ CAUTION ⚠
DO NOT bottom out the gas valve regulator screw. This can result in excessive overfire and heat
exchanger failure due to unregulated manifold pressure.
5. If manometer reading does not indicate that valve outlet pressure is in accordance with Table 21, remove cap
from regulator screw(s) (see Figure 15) and adjust pressure by turning regulator screw IN (clockwise) to increase
pressure or OUT (counterclockwise) to decrease pressure.
6. When manometer reading indicates that outlet pressure is in accordance with Table 21, disconnect manometer
and install cap(s) on regulator screw(s).