Install Instructions
Table Of Contents
- UNIT HEATER INSTALLATION/OPERATION/MAINTENANCE: (MODEL UBX: STANDARD POWER VENT BLOWER TYPE, MODEL UBZ: SEPARATED-COMBUSTION BLOWER TYPE, MODEL UDX: STANDARD POWER VENT FAN TYPE, MODEL UDZ: SEPARATED-COMBUSTION FAN TYPE)
- TABLE OF CONTENTS
- GENERAL INFORMATION
- INSTALLATION
- CONTROLS
- OPERATION
- ADJUSTMENTS
- MAINTENANCE
- Service Checklist
- Maintenance Procedures
- Burner Maintenance
- Burner Orifice Maintenance
- Heat Exchanger Maintenance
- Ignition System Maintenance
- Maintenance of Fan Motor, Fan Blades, and Fan Guard
- Venter Motor and Wheel Assembly Maintenance
- Operating Gas Valve Maintenance
- Pressure Switch Maintenance
- High Temperature Limit Control Maintenance
- Flame Rollout Switch Maintenance (Model UDZ Unit Sizes 030–125 Only)
- Interlock Door Switch Maintenance (Models UBZ and UDZ Only)
- Transformer Maintenance
- Disconnect Switch Replacement (Models UBZ and UDZ Only)
- Vent or Vent/Combustion Air System Maintenance
- TROUBLESHOOTING
- INSTALLATION RECORD (TO BE COMPLETED BY INSTALLER)
- FIGURES
- Figure 1. Heater Throw Patterns (Refer to Table 2 and Table 3)
- Figure 2. Dimensions—Models UBX and UBZ (Refer to Table 4)
- Figure 3. Dimensions—Models UDX and UDZ (Refer to Table 5)
- Figure 4. Confined Space Combustion Air Openings (Refer to Table 8)
- Figure 5. Plugging Unused Suspension Points (Models UBZ and UDZ Only)
- Figure 6. Option CK8 or CK10 Hanger Kit
- Figure 7. Option CK22 Hanger Kit
- Figure 8. Heater Suspension Using Field-Supplied Threaded Rods
- Figure 9. Gas Connections
- Figure 10. Supply Wiring Entrance and Control Connection Terminal Strip
- Figure 11. Circuit Board (DSI Control Module)
- Figure 12. Component Locations (Typical)
- Figure 13. Gas Valve ON/OFF Control
- Figure 14. Pressure Switch
- Figure 15. Gas Valves
- Figure 16. Typical Burner Assembly
- Figure 17. Ignitor Spark Gap
- Figure 18. Fan Blade Positioning and Spacing
- Figure 19. Venter Motor and Wheel Assembly
- Figure 20. Replaceable Components
- Figure 21. DSI Control Module Troubleshooting Flowchart
- TABLES
- Table 1. Related Technical Manuals Available from Factory Distributor
- Table 2. Heater Throw Distances with Standard Horizontal Louvers at Mounting Heights of 5 to 18 Feet
- Table 3. Heater Throw Distances with Standard Horizontal Louvers at Mounting Heights of 1.5 to 5.5 Meters
- Table 4. Dimensions—Models UBX and UBZ
- Table 5. Dimensions—Models UDX and UDZ
- Table 6. Clearances to Combustibles
- Table 7. Unit Weights
- Table 8. Determining Confined Space Combustion Air Requirements
- Table 9. Technical Data for UBX and UBZ Models (Unit Sizes 030–125)
- Table 10. Technical Data for UBX and UBZ Models (Unit Sizes 150–400)
- Table 11. Technical Data for UDX and UDZ Models (Unit Sizes 030–125)
- Table 12. Technical Data for UDX and UDZ Models (Unit Sizes 150–400)
- Table 13. Field-Installed Options
- Table 14. Gas Supply Line Sizes
- Table 15. Gas Connection Sizes
- Table 16. Pressure Switch Settings
- Table 17. Circuit Board (DSI Control Module) Display Codes
- Table 18. Operating Sequence (Normal Heat Cycle)
- Table 19. Operating Sequence (Abnormal Heat Cycle)
- Table 20. Fault Modes
- Table 21. Required Manifold (Outlet) Gas Pressure
- Table 22. Inputs and Capacities by Elevation in US
- Table 23. Inputs and Capacities by Elevation in Canada
- Table 24. Fan Blade Spacing
- Table 25. General Troubleshooting
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I-UBX-UBZ-UDX-UDZ (04-21) 1034344-0
MAINTENANCE—CONTINUED
Maintenance Procedures—Continued
Burner Orifice Maintenance
The burner orifice usually needs to be replaced only when installing a gas conversion kit. When ordering a replacement
orifice only, provide BTUh content and specific gravity of gas as well as the model and serial number of the unit.
When removing or replacing the burner orifice, take care not to damage the venturi tube and/or the bracket.
Heat Exchanger Maintenance
NOTE: Inspection of the lower portion of the heat exchanger is done with the burner removed.
Refer to the Burner Maintenance section for information on inspecting the lower portion of the
heat exchanger.
1. Remove burner in accordance with Burner Maintenance section.
2. Remove any external dirt or dust accumulation.
3. Visually inspect heat exchanger for cracks and holes.
4. If crack or hole is found, replace heat exchanger.
5. Install burner in accordance with Burner Maintenance section.
Ignition System Maintenance
• The DSI control module (circuit board, see Figure 11) monitors the operation of the heater including ignition. The
only replaceable component is the 3-amp Type ATC or ATO fuse (color code: violet, PN 201685). If the fuse is
blown, the problem is most likely an external overload. Correct the problem and replace the fuse.
• Do not attempt to disassemble the control module. However, check the lead wires each heating season for insulation
deterioration and good connections.
• For the flame sensor (see Figure 12 for location), disconnect the wire and remove the screw and the flame sensor.
Clean flame sensor with an emery cloth before reinstalling.
• Proper operation of the direct spark ignition system requires a minimum flame signal of 1.0 microamps as measured
by a microampmeter.
• For the ignitor (see Figure 12 for location), disconnect the wire and remove the screw and ignitor. Clean the ignitor
assembly with an emery cloth before reinstalling.
⚠ WARNING ⚠
Due to high voltage on the spark wire and electrode, do not touch when energized.
• The spark gap (see Figure 17) must be maintained to 1/8 inch.
Figure 17. Ignitor Spark Gap