Install Instructions
Table Of Contents
- UNIT HEATER INSTALLATION/OPERATION/MAINTENANCE: (MODEL UBX: STANDARD POWER VENT BLOWER TYPE, MODEL UBZ: SEPARATED-COMBUSTION BLOWER TYPE, MODEL UDX: STANDARD POWER VENT FAN TYPE, MODEL UDZ: SEPARATED-COMBUSTION FAN TYPE)
- TABLE OF CONTENTS
- GENERAL INFORMATION
- INSTALLATION
- CONTROLS
- OPERATION
- ADJUSTMENTS
- MAINTENANCE
- Service Checklist
- Maintenance Procedures
- Burner Maintenance
- Burner Orifice Maintenance
- Heat Exchanger Maintenance
- Ignition System Maintenance
- Maintenance of Fan Motor, Fan Blades, and Fan Guard
- Venter Motor and Wheel Assembly Maintenance
- Operating Gas Valve Maintenance
- Pressure Switch Maintenance
- High Temperature Limit Control Maintenance
- Flame Rollout Switch Maintenance (Model UDZ Unit Sizes 030–125 Only)
- Interlock Door Switch Maintenance (Models UBZ and UDZ Only)
- Transformer Maintenance
- Disconnect Switch Replacement (Models UBZ and UDZ Only)
- Vent or Vent/Combustion Air System Maintenance
- TROUBLESHOOTING
- INSTALLATION RECORD (TO BE COMPLETED BY INSTALLER)
- FIGURES
- Figure 1. Heater Throw Patterns (Refer to Table 2 and Table 3)
- Figure 2. Dimensions—Models UBX and UBZ (Refer to Table 4)
- Figure 3. Dimensions—Models UDX and UDZ (Refer to Table 5)
- Figure 4. Confined Space Combustion Air Openings (Refer to Table 8)
- Figure 5. Plugging Unused Suspension Points (Models UBZ and UDZ Only)
- Figure 6. Option CK8 or CK10 Hanger Kit
- Figure 7. Option CK22 Hanger Kit
- Figure 8. Heater Suspension Using Field-Supplied Threaded Rods
- Figure 9. Gas Connections
- Figure 10. Supply Wiring Entrance and Control Connection Terminal Strip
- Figure 11. Circuit Board (DSI Control Module)
- Figure 12. Component Locations (Typical)
- Figure 13. Gas Valve ON/OFF Control
- Figure 14. Pressure Switch
- Figure 15. Gas Valves
- Figure 16. Typical Burner Assembly
- Figure 17. Ignitor Spark Gap
- Figure 18. Fan Blade Positioning and Spacing
- Figure 19. Venter Motor and Wheel Assembly
- Figure 20. Replaceable Components
- Figure 21. DSI Control Module Troubleshooting Flowchart
- TABLES
- Table 1. Related Technical Manuals Available from Factory Distributor
- Table 2. Heater Throw Distances with Standard Horizontal Louvers at Mounting Heights of 5 to 18 Feet
- Table 3. Heater Throw Distances with Standard Horizontal Louvers at Mounting Heights of 1.5 to 5.5 Meters
- Table 4. Dimensions—Models UBX and UBZ
- Table 5. Dimensions—Models UDX and UDZ
- Table 6. Clearances to Combustibles
- Table 7. Unit Weights
- Table 8. Determining Confined Space Combustion Air Requirements
- Table 9. Technical Data for UBX and UBZ Models (Unit Sizes 030–125)
- Table 10. Technical Data for UBX and UBZ Models (Unit Sizes 150–400)
- Table 11. Technical Data for UDX and UDZ Models (Unit Sizes 030–125)
- Table 12. Technical Data for UDX and UDZ Models (Unit Sizes 150–400)
- Table 13. Field-Installed Options
- Table 14. Gas Supply Line Sizes
- Table 15. Gas Connection Sizes
- Table 16. Pressure Switch Settings
- Table 17. Circuit Board (DSI Control Module) Display Codes
- Table 18. Operating Sequence (Normal Heat Cycle)
- Table 19. Operating Sequence (Abnormal Heat Cycle)
- Table 20. Fault Modes
- Table 21. Required Manifold (Outlet) Gas Pressure
- Table 22. Inputs and Capacities by Elevation in US
- Table 23. Inputs and Capacities by Elevation in Canada
- Table 24. Fan Blade Spacing
- Table 25. General Troubleshooting
43
I-UBX-UBZ-UDX-UDZ (04-21) 1034344-0
Operating Gas Valve Maintenance
⚠ WARNING ⚠
The operating gas valve is the prime safety shutoff. All gas supply lines must be free of dirt or
scale before connecting to the unit to ensure positive closure.
Inspect the operating gas valve, carefully remove any external dirt accumulation, and check wiring connections.
Check the valve annually to ensure that the valve is shutting off gas flow completely as follows:
1. Turn manual valve OFF to prevent flow to gas valve.
NOTE: A manometer (fluid-filled gauge) is recommended rather than a spring-type gauge due to
the difficulty of maintaining the calibration of a spring-type gauge. Use a water column manometer
that is readable to the nearest tenth of an inch.
2. Connect manometer to 1/8-inch output pressure tap on valve (see Figure 15).
3. Turn manual valve ON and heater OFF.
4. Use finger to fully block main burner orifice for several seconds.
5. Observe manometer with orifice blocked. If any pressure is indicated, gas valve is leaking.
6. Replace leaking gas valve before heater is restored to operation.
Pressure Switch Maintenance
If it is determined that the pressure switch (see Figure 14) needs replacing, use only the factory-authorized replacement
part that is designed for the model and size of heater being serviced. Replace the switch in accordance with the
Pressure Switch Replacement section.
NOTES:
• Depending on the date of manufacture and unit size, the pressure switch may not be in the
location indicated. Check the control bracket on the bottom of the compartment or further down
on the compartment wall.
• A unit operating above 6,000 feet (1,830 meters) in elevation requires a high-elevation pressure
switch (refer to Pressure Switch Replacement section).
High Temperature Limit Control Maintenance
If it is determined that the high temperature limit control (see Figure 20) needs replacing, use only a factory-authorized
replacement part that is designed for the size of heater. For the approximate limit control location, see Figure 12.
Limit Control
Flame Rollout Switch
Door Switch
Transformer Disconnect Switch
Figure 20. Replaceable Components