UDZ Installation Manual
Table Of Contents
- UNIT HEATER INSTALLATION/OPERATION/MAINTENANCE (MODEL UBX: STANDARD POWER VENT BLOWER TYPE, MODEL UBZ: SEPARATED-COMBUSTION BLOWER TYPE, MODEL UDX: STANDARD POWER VENT FAN TYPE, AND MODEL UDZ: SEPARATED-COMBUSTION FAN TYPE)
- TABLE OF CONTENTS
- GENERAL INFORMATION
- INSTALLATION
- CONTROLS
- OPERATION
- ADJUSTMENTS
- MAINTENANCE
- Service Checklist
- Maintenance Procedures
- Burner Maintenance
- Burner Orifice Maintenance
- Heat Exchanger Maintenance
- Ignition System Maintenance
- Maintenance of Fan Motor, Fan Blades, and Fan Guard
- Venter Motor and Wheel Assembly Maintenance
- Operating Gas Valve Maintenance
- Pressure Switch Maintenance
- High Temperature Limit Control Maintenance
- Flame Rollout Switch Maintenance (Model UDZ Unit Sizes 030–125 Only)
- Interlock Door Switch Maintenance (Models UBZ and UDZ Only)
- Transformer Maintenance
- Disconnect Switch Replacement (Models UBZ and UDZ Only)
- Vent or Vent/Combustion Air System Maintenance
- TROUBLESHOOTING
- INSTALLATION RECORD (TO BE COMPLETED BY INSTALLER)
- FIGURES
- Figure 1. Heater Throw Patterns (Refer to Table 2 and Table 3)
- Figure 2. Dimensions—Models UBX and UBZ (Refer to Table 4)
- Figure 3. Dimensions—Models UDX and UDZ (Refer to Table 5)
- Figure 4. Confined Space Combustion Air Openings (Refer to Table 8)
- Figure 5. Plugging Unused Suspension Points (Models UBZ and UDZ Only)
- Figure 6. Option CK10 Hanger Kit
- Figure 7. Option CK22 Hanger Kit
- Figure 8. Heater Suspension Using Field-Supplied Threaded Rods
- Figure 9. Gas Connections
- Figure 10. Supply Wiring Entrance and Control Connection Terminal Strip
- Figure 11. Circuit Board (DSI Control Module)
- Figure 12. Component Locations (Typical)
- Figure 13. Gas Valve ON/OFF Control
- Figure 14. Pressure Switch
- Figure 15. Gas Valves
- Figure 16. Typical Burner Assembly
- Figure 17. Ignitor Spark Gap
- Figure 18. Fan Blade Positioning and Spacing
- Figure 19. Venter Motor and Wheel Assembly
- Figure 20. Replaceable Components
- Figure 21. DSI Control Module Troubleshooting Flowchart
- TABLES
- Table 1. Related Technical Manuals Available from Factory Distributor
- Table 2. Heater Throw Distances with Standard Horizontal Louvers at Mounting Heights of 5 to 18 Feet
- Table 3. Heater Throw Distances with Standard Horizontal Louvers at Mounting Heights of 1.5 to 5.5 Meters
- Table 4. Dimensions—Models UBX and UBZ
- Table 5. Dimensions—Models UDX and UDZ
- Table 6. Clearances to Combustibles
- Table 7. Unit Weights
- Table 8. Determining Confined Space Combustion Air Requirements
- Table 9. Technical Data for UBX and UBZ Models (Unit Sizes 030–125)
- Table 10. Technical Data for UBX and UBZ Models (Unit Sizes 150–400)
- Table 11. Technical Data for UDX and UDZ Models (Unit Sizes 030–125)
- Table 12. Technical Data for UDX and UDZ Models (Unit Sizes 150–400)
- Table 13. Field-Installed Options
- Table 14. Gas Supply Line Sizes
- Table 15. Gas Connection Sizes
- Table 16. Pressure Switch Settings
- Table 17. Operating Sequence (Normal Heat Cycle)
- Table 18. Operating Sequence (Abnormal Heat Cycle)
- Table 19. Fault Modes
- Table 20. Required Manifold (Outlet) Gas Pressure
- Table 21. Inputs and Capacities by Elevation in US
- Table 22. Inputs and Capacities by Elevation in Canada
- Table 23. Fan Blade Spacing
- Table 24. General Troubleshooting
- Table 25. Circuit Board (DSI Control Module) Display Codes
44
UBX-UBZ-UDX-UDZ-IOM (03-22) 1034344-C
MAINTENANCE—CONTINUED
Maintenance Procedures—Continued
Flame Rollout Switch Maintenance (Models UDX and UDZ Unit Sizes 030–125 Only)
• The cause of a flame rollout switch (see Figure 20) activating must be determined. See Figure 12 for flame rollout
switch location. Activation of the manually-reset flame rollout switch could be caused by one or more of the following:
• Restricted or plugged heat exchanger
• Too much building exhaust
• Manifold gas pressure too high
• Restricted combustion air inlet or exhaust outlet in combination with defective pressure switch
• Electrical power interruption during operation
• Unit being operated with line voltage disconnect (24V thermostat is required)
• If a flame rollout switch trips, inspect the burner/control compartment for signs of excessive heat and burned wiring.
If there is damage to the control compartment, repairs must be made before resetting the switch.
• If the compartment appears normal, reset by depressing the red button on the switch (15 to 20 minutes are required
for the switch to cool sufficiently before resetting). A distinct click will be felt when the switch resets. Operate the
furnace. If the flame rollout switch trips again, determine and correct the cause before resetting the switch.
• If it is determined that the flame rollout switch needs replacing, use only the factory-authorized replacement part
that is designed for that size of heater. The disconnect switch is located in the sealed electrical box inside the
control compartment with the toggle on the rear of the heater.
Interlock Door Switch Maintenance (Models UBZ and UDZ Only)
If it is determined that the interlock door switch (see Figure 20) needs replacing, use only a factory-authorized
replacement part that is designed for the heater. For the approximate door switch location, see Figure 12.
Transformer Maintenance
Use a voltmeter to verify that there are 24V output from the transformer (see Figure 20). If the transformer is not
functioning, it must be replaced. Use a replacement transformer identical to the factory-installed model. For the
transformer location, see Figure 12.
Disconnect Switch Replacement (Models UBZ and UDZ Only)
If it is determined that the disconnect switch (see Figure 20) needs replacing, use only the factory-authorized
replacement part that is designed for the heater. Always replace the electrical box cover.
Vent or Vent/Combustion Air System Maintenance
Check the complete system at least once a year. Inspection should include all joints, seams, concentric adapter box
(models UBZ and UDZ), inlet air guard or inlet air cap (models UBZ and UDZ), and the vent terminal cap. Clean all
openings and replace any defective parts.
TROUBLESHOOTING
General Troubleshooting
Refer to Table 24 for general troubleshooting symptoms, probable causes, and remedies.
Table 24. General Troubleshooting
Symptom Probable Cause Remedy
Venter
motor will
not start
1. No power to unit Turn ON power and check supply fuses or circuit breaker
2. No 24V power to integrated circuit board Turn up thermostat
Check control transformer output
3. Integrated circuit board fuse blown Correct cause and replace fuse (3A, type ATC or ATO, 32VDC)
4. No power to venter motor Tighten connections at circuit board and/or motor terminals
5. Integrated circuit board defective Replace integrated circuit board
6. Defective venter motor Replace venter motor (refer to Venter Motor and Wheel Assembly
Maintenance section)