UDZ Installation Manual
Table Of Contents
- UNIT HEATER INSTALLATION/OPERATION/MAINTENANCE (MODEL UBX: STANDARD POWER VENT BLOWER TYPE, MODEL UBZ: SEPARATED-COMBUSTION BLOWER TYPE, MODEL UDX: STANDARD POWER VENT FAN TYPE, AND MODEL UDZ: SEPARATED-COMBUSTION FAN TYPE)
- TABLE OF CONTENTS
- GENERAL INFORMATION
- INSTALLATION
- CONTROLS
- OPERATION
- ADJUSTMENTS
- MAINTENANCE
- Service Checklist
- Maintenance Procedures
- Burner Maintenance
- Burner Orifice Maintenance
- Heat Exchanger Maintenance
- Ignition System Maintenance
- Maintenance of Fan Motor, Fan Blades, and Fan Guard
- Venter Motor and Wheel Assembly Maintenance
- Operating Gas Valve Maintenance
- Pressure Switch Maintenance
- High Temperature Limit Control Maintenance
- Flame Rollout Switch Maintenance (Model UDZ Unit Sizes 030–125 Only)
- Interlock Door Switch Maintenance (Models UBZ and UDZ Only)
- Transformer Maintenance
- Disconnect Switch Replacement (Models UBZ and UDZ Only)
- Vent or Vent/Combustion Air System Maintenance
- TROUBLESHOOTING
- INSTALLATION RECORD (TO BE COMPLETED BY INSTALLER)
- FIGURES
- Figure 1. Heater Throw Patterns (Refer to Table 2 and Table 3)
- Figure 2. Dimensions—Models UBX and UBZ (Refer to Table 4)
- Figure 3. Dimensions—Models UDX and UDZ (Refer to Table 5)
- Figure 4. Confined Space Combustion Air Openings (Refer to Table 8)
- Figure 5. Plugging Unused Suspension Points (Models UBZ and UDZ Only)
- Figure 6. Option CK10 Hanger Kit
- Figure 7. Option CK22 Hanger Kit
- Figure 8. Heater Suspension Using Field-Supplied Threaded Rods
- Figure 9. Gas Connections
- Figure 10. Supply Wiring Entrance and Control Connection Terminal Strip
- Figure 11. Circuit Board (DSI Control Module)
- Figure 12. Component Locations (Typical)
- Figure 13. Gas Valve ON/OFF Control
- Figure 14. Pressure Switch
- Figure 15. Gas Valves
- Figure 16. Typical Burner Assembly
- Figure 17. Ignitor Spark Gap
- Figure 18. Fan Blade Positioning and Spacing
- Figure 19. Venter Motor and Wheel Assembly
- Figure 20. Replaceable Components
- Figure 21. DSI Control Module Troubleshooting Flowchart
- TABLES
- Table 1. Related Technical Manuals Available from Factory Distributor
- Table 2. Heater Throw Distances with Standard Horizontal Louvers at Mounting Heights of 5 to 18 Feet
- Table 3. Heater Throw Distances with Standard Horizontal Louvers at Mounting Heights of 1.5 to 5.5 Meters
- Table 4. Dimensions—Models UBX and UBZ
- Table 5. Dimensions—Models UDX and UDZ
- Table 6. Clearances to Combustibles
- Table 7. Unit Weights
- Table 8. Determining Confined Space Combustion Air Requirements
- Table 9. Technical Data for UBX and UBZ Models (Unit Sizes 030–125)
- Table 10. Technical Data for UBX and UBZ Models (Unit Sizes 150–400)
- Table 11. Technical Data for UDX and UDZ Models (Unit Sizes 030–125)
- Table 12. Technical Data for UDX and UDZ Models (Unit Sizes 150–400)
- Table 13. Field-Installed Options
- Table 14. Gas Supply Line Sizes
- Table 15. Gas Connection Sizes
- Table 16. Pressure Switch Settings
- Table 17. Operating Sequence (Normal Heat Cycle)
- Table 18. Operating Sequence (Abnormal Heat Cycle)
- Table 19. Fault Modes
- Table 20. Required Manifold (Outlet) Gas Pressure
- Table 21. Inputs and Capacities by Elevation in US
- Table 22. Inputs and Capacities by Elevation in Canada
- Table 23. Fan Blade Spacing
- Table 24. General Troubleshooting
- Table 25. Circuit Board (DSI Control Module) Display Codes
26
UBX-UBZ-UDX-UDZ-IOM (03-22) 1034344-C
CONTROLS—CONTINUED
Thermostat Options
NOTES:
• IMPORTANT: all units MUST be operated by a 24V thermostat. Never use a line voltage disconnect
switch as a means of operating the heater.
• The operation of unit sizes 030–125 by means other than by a 24V thermostat may result in the
flame rollout switch tripping.
• For all availaible thermostat and thermostat accessory options, contact contact an authorized
Factory Distributor.
• Install an optional thermostat (available with the heater) or a field-supplied 24V thermostat in accordance with the
thermostat manufacturer’s instructions. Pay particular attention to the requirements regarding the location of the
thermostat.
• Ensure that if there is a heat anticipator setting on the thermostat, it is set at 0.6 amps or in accordance with the
amperage value noted on the heater wiring diagram.
• Make thermostat connections at the terminal strip on the back of the heater (see Figure 10). The strip has five
terminals: C, R, G, W1, and W2. Refer to the wiring diagram provided with the heater.
• If the heater was ordered with a multiple heater control option, one thermostat can be used to control up to six
heaters. This option includes a 40VA transformer that replaces the standard transformer in the control unit and a
relay assembly that attaches to the additional unit. Option CL31 provides for control of two heaters. If control of
additional heaters is desired (up to six total), option CL32, which is the relay assembly only, must be added to each
additional heater. The option packages are shipped separately and include complete instructions on installation
and wiring.
Circuit Board (DSI Control Module)
The heater’s ignition system is controlled by a circuit board (Direct-Spark Integrated (DSI) control module, see Figure
11) that monitors the safety devices and controls the operation of the fan and venter motors and the gas valve
between heat cycles. The module’s seven-segment display is visible through a viewport on UBZ and UDZ models.
To view the seven-segment display on UBX and UDX models, the door panel requires removal. In addition, there is
a status LED on the bottom of the heater. Its status indications are off (heater is not powered or control board fault),
steady on (heater is on with no faults), or flashing (heater is on with fault(s)). Additional status indications appear
on the display at the bottom of the control module (labeled as DSP1, see Figure 11). The display’s codes are listed
and described in the Unit Troubleshooting Using DSI Control Module section.