Form I-Y (Version .5) Obsoletes I-Y (Version .4) Installation / Operation Applies to: Models YDHA, YDMA, and YDSA Packaged Rooftop Equipment T N P M TY UA E RO LITY SYST RA DU CT WA R Q C U S TO M E R CQS STA RT-UP AG C S PROC CY E EN VERGE S N ON R-410A Refrigerant DANGER: This unit contains R-410A high pressure refrigerant. Hazards exist that could result in personal injury or death.
Table of Contents 1.0 General..........................................................2 8.0 Controls.......................................................32 1.1 Cautions and Warnings.................................... 2 1.2 General Information......................................... 3 1.3 Warranty.......................................................... 3 1.4 Installation Codes............................................ 3 8.1 System Controller.......................................... 32 8.
Warnings for Units with a Gas Heat Section WARNING Gas-fired appliances are not designed for use in hazardous atmospheres containing flammable vapors or combustible dust, in atmospheres containing chlorinated or halogenated hydrocarbons, or in applications with airborne silicone substances. WARNING Should overheating occur, or the gas supply fail to shut off, shut off the manual gas valve to the appliance before shutting off the electrical supply.
3.0 Receiving, Shipped Separate and Storage 3.1 Receiving This system was test operated and inspected at the factory and was in operating condition. If the equipment has incurred any damage in shipment, document the damage with the carrier and immediately contact your Reznor® distributor. Check the entire unit for damage paying particular attention to the structural integrity of the lifting points and the condenser fan section. Check the condenser fan guards and the fan blades.
Controls Options: Cabinet Size / Option Availability Option PN Description 1 (a) 2 3 CL23 257338 24v 2-stage heating/cooling screen prog thermostat touch Yes Yes Yes CL33 221038 Electronic 24v prog thermostat for up to 3 stages heating and or cooling Yes Yes Yes CL78 272631 Wall mounted DDC temperature monitor and setpoint adjustment Yes Yes Yes BD5 42782 Firestat 200°F Yes Yes Yes BE15 234820 Space CO2 sensor (range 0-2000 ppm) Yes Yes Yes BE17 259076 Smoke detector
3.0 Receiving, Shipped Separate and Storage (cont’d) 3.
4.2 Dimensions FIGURE 2 - Cabinet Size 1 Dimensions - inches (mm) Control End View with High Efficiency Gas Heat Section (See dimensions below.
4.0 Clearances and Dimensions (cont’d) 4.2 Dimensions (cont’d) FIGURE 3 - Cabinet Size 2 Dimensions - inches (mm) Control End View with High Efficiency Gas Heat Section (See dimensions below.
FIGURE 4 - Cabinet Size 3 Dimensions - inches (mm) Control End View with High Efficiency Gas Heat Section Top View 101-5/32 (2569) Optional Outside Air Hood Optional Gas Heat Section 161-11/32 (4098) Vent Outlet - Standard (non-condensing) Gas Heat Section 70-11/16 (1795) Coil Access 5 (127) Optional Heat Section Fan Access Filter Access 7-29/64 (189) 23-15/16 (608) 155-23/32 (Inside the Curb Cap) (3955) 164-9/32 (Base Length) (4173) 32-43/64 (830) 31 (787) Gas Inlet Supply Air Discharge 6-
5.0 Mounting 5.1 Unit Weights 5.2 Curb Cap Base and Mounting These packaged systems have a curb cap base designed for use with a full perimeter curb. When on a roof, either a manufacturer-designed roof curb or a field-supplied roof curb is required. Curb Cap Section View NOTE: A Reznor® designed roof curb with integral vertical duct work supports is recommended to provide a weatherproof installation. Base design varies by cabinet size. Cabinet Wall For unit weights and or corner weights, refer to www.
5.3.1 Down flow Roof Curbs Both Option CJ31 and CJ34 are 16" (406mm) high roof curbs designed for vertical (down) discharge. These curbs include integral cross supports for supply air and optional return air duct work.
5.0 Mounting (cont'd) 5.3 Mounting on a Roof Curb (cont'd) 5.3.1 Down flow Roof Curbs (cont’d) CAUTION: Before installation, recheck to be sure that the correct curb has been ordered. Be sure that the curb selected matches the unit ordered. Verify the dimensions of the curb received with the appropriate dimension table.
Installation Instructions for Down Discharge Roof Curbs, Option CJ31 and Option CJ34 FIGURE 9 Installed Curb Counter Flashing (by installer) Cant Strip (by installer) 3. Attach the Splice Plates. Use the hardware provided to attach splice plates to join the side rail pieces and create the perimeter of the curb.
5.0 Mounting (cont'd) 5.3 Mounting on a Roof Curb (cont'd) 5.3.2 Curbs for Horizontal Airflow CAUTION: Before installation, recheck to be sure that the correct curb has been ordered. Be sure that the curb selected matches the unit ordered. Verify the dimensions of the curb received with the appropriate dimension table. Options CJ48 and CJ55 are 36" (914mm) high roof curbs designed for horizontal discharge.
5.3.2 Curbs for Horizontal Airflow (cont’d) FIGURE 11 - Cabinet Sizes 1 & 2 Components (Horizontal Curb Options CJ48 and CJ55) (12) each 16243 Lag Screw 1333 Lock Washer through panel into wood nailer F D B * Insulated double-wall panel.
5.0 Mounting (cont'd) 5.3 Mounting on a Roof Curb (cont'd) 5.3.2 Curbs for Horizontal Airflow (cont’d) Installation Instructions for Cabinet Sizes 1 & 2 Horizontal Airflow Roof Curbs, Option CJ48 and Option CJ55 1. Refer to FIGURE 11 shown on page 15 and position the two curb ends (letter A) and four side pieces (letters B, C, D, E). Verify the side pieces are positioned correctly (shorter piece at the inlet air end and longer piece at the control end of the unit). 2. Attach Curb Corners.
5.3.
5.0 Mounting (cont'd) 5.3 Mounting on a Roof Curb (cont'd) 5.3.2 Curbs for Horizontal Airflow (cont’d) Installation Instructions for Cabinet Size 3 Horizontal Airflow Roof Curbs, Option CJ48 and Option CJ55 1. Refer to FIGURE 12 shown on page 17 and position the two curb ends (letter A) and four side pieces (letters B, C, D, E). Verify the side pieces are positioned correctly (shorter piece at the inlet air end and longer piece at the control end of the unit). 2. Attach Curb Corners.
5.4 Rigging and Lifting DANGER If there is any visible damage or any question about the integrity of a lifting point, DO NOT LIFT the system. Consult the factory. Refer to Paragraph 5.1 for information on obtaining unit or corner weights. IMPORTANT NOTE: ALL systems MUST be loaded and unloaded by lifting. DO NOT attempt to move with a fork lift. Lifting lugs for attaching rigging are provided at each corner of the base. ALL lifting points MUST always be used.
5.0 Mounting (cont'd) 5.4 Rigging and Lifting (cont’d) DANGER To prevent death, injury, or equipment damage caused by inadequate or improper rigging, test lift the unit before attempting to install it on the roof. To prevent injury, death, or equipment damage when lifting, use ALL lifting points. Test lift the unit to be sure that it is secure and the weight is balanced. Lift the unit slowly, following safe lifting procedures.
FIGURE 14A - Installation Instructions and Dimensions - Inlet Air Hood Option AS16 STEP 1 – ref. Cabinet Top STEP 4 – Install filters and attach the 1a) Remove screw in cabinet top. Attach top front cover. 1b) Slide the edge of the of outside ‘Hood Top’ under the edge of the ‘Cabinet Top’ and air hood. Front Cover Hood Top reinsert the screw. (edge must go Prepare under cabinet top) to attach sides. 4a) Slide filters through the front opening and onto the installed filter support.
6.0 Mechanical (cont’d) FIGURE 14D Installing Exhaust Hood for Power Exhaust Option PE__ without a wheel 6.2 Duct Connections and Duct work CAUTION: An external duct system static pressure not within the limits on the rating plate may overload the motor. Installing the Exhaust Hood on a Unit with Option PE_ Power Exhaust The exhaust opening is in the door panel. 1) Position the hood side to align with the holes in the door panel. Attach with sheetmetal screws. 2) Repeat to attach the other side.
6.3 Cooling Section Condensate Drain (cont’d) Condensate Drain Trap in Cooling Coil Drain The design of the drain trap is important. Since the condensate drain pan is on the blower inlet side, there is a negative pressure at the drain relative to the ambient. The trap height must account for this static pressure difference. Maximum negative static can be determined by reading the negative pressure at the blower inlet and adding .2” iwc to allow for dirty filters.
7.0 Electrical and Wiring (cont'd) 7.2 Supply Wiring (cont’d) 7.2.1 Disconnect Switch (cont’d) FIGURE 17A - Disconnect Switch Wiring Connections Supply Voltage (See MCA on rating plate to determine wire size.) Field-supplied or Option CP Disconnect Switch (No BA Option) FIGURE 17B - Builtin Disconnect Switch Options BA6 and BA7 Supply Voltage (See MCA on rating plate to determine wire size.) Supply Voltage (See MCA on rating plate to determine wire size.
7.2.2 Supply Voltage (cont’d) Optional Voltage Protection, Option PL4 If the system was ordered with Option PL4 (identified on the wiring diagram), it will have a factory-installed phase loss/reversal and over/under voltage monitor. The monitor will cause the controller to shut down the unit until the power condition is corrected. This is an auto reset device and will reset when the power condition is corrected. 7.2.
7.0 Electrical and Wiring (cont'd) 7.4 Electrical Compartment - Control Locations Electrical / Control Compartments (See below.) Supply Fan Access Condenser Section Optional Wheel Access Damper Access NOTE: Images are representative and do not accurately depict control locations for all sizes.
7.5 Control Wiring NOTE: For menu sequences, see Form CPY-D19 or Form CP-Y-D21, depending on the selected control option. Option RB5 - Remote, Wall-Mounted Display • • Allows same access as unit-mounted control Field install up to 656 ft (200M) from the unit NOTE: If the remote display needs to be mounted more than 656 ft (200M) from the unit, contact the factory about adding a field-supplied power supply required to extend the range up to 1640 ft (500M). 7.5.
7.0 Electrical and Wiring (cont'd) 7.5 Control Wiring (cont’d) 7.5.2 Sensor Wiring FIGURE 19 - Control Wiring or Tubing Entrance Locations Control Wiring or Tubing Entrances Below the Supply Wiring Entrance on the Outer Panel Control Wiring or Tubing Entrances through the Bottom Panel 7.5.
7.5.3 Field Wiring by Control Option (cont’d) Discharge Air Temperature Sensor (cont’d) 4. Run the sensor wire to the unit. Use field-supplied 2 to 3 pair of 16 to 22 gauge wire. DISCHARGE AIR TEMPERATURE SENSOR (field installed in the supply air duct) CONTROL MODULE O U4 Y 91 Y 16 GND Digital control inputs are low-current, resistance-based signals. For optimum temperature control performance, it is recommended that the sensor inputs (zone sensors, discharge air sensors, etc.
7.0 Electrical and Wiring (cont'd) 7.5 Control Wiring (cont’d) 7.5.
7.6 Supply Fan with Variable Frequency Drive Variable Frequency Drive Setting Fan CFM During startup, the CFM will need to be checked for the supply fan and an optional exhaust fan. Follow the instructions in Paragraph 10.3 to use the unit interface TAB Menu and the airflow / pressure drop chart on pages 69 thru 73 to determine the airflow settings. 7.7 Condenser Fan Motors and Fans Condenser fan motors are direct-drive, statically and dynamically balanced, and permanently lubricated.
7.0 Electrical and Wiring (cont'd) 7.8 Compressors (cont’d) Optional Hot Gas Bypass Valve routed directly to the evaporator coil. With Option AUC8, at least one circuit per stage has a hot gas bypass valve. Hot gas bypass valves are factory set. Check Hot Gas Bypass Valve Setting - On the circuit with a hot gas bypass valve, connect a pressure gauge to the suction line and block the entering air to the evaporator coil.
Pressure Tubing Color Codes 8.1 System Controller (cont’d) Factory-installed tubing for pressure sensors is color coded.
8.0 Controls (cont'd) 8.2 Supply Fan Control (cont’d) NOTE: Tubing is field supplied. 2. Pickup Tube Locations Duct Static (Option VFC3) Pickup Tubes - Mount the pickup tube shipped with the unit approximately 2/3 down the length of the duct work (minimum of 10 duct lengths). At the selected location, drill a 7/16” hole in the side of the duct. Insert the pickup tube being sure that it is centered in the hole and attach with two #8 sheet metal screws. Check to be sure that the hole is sealed.
9.0 Optional Equipment including Heat Sections 9.1 Inlet Air and Exhaust Air Options Optional Equipment (alphabetically listed)...................................Where to Look Electric Heat Section (Option EH__)...................................................Paragraph 9.3, page 58 plus throughout this manual Energy Recovery, Option EW...........................................................Paragraph 9.1.3, page 37 Gas Heat Section (Option H___ or G___) ...................................Paragraph 9.
9.0 Optional Equipment including Heat Sections (cont’d) 9.1 Inlet Air and Exhaust Air Options (cont’d) NOTE: To verify control option selection, check the option listing on the wiring diagram and the option list in the APPENDIX, pages 68 thru 73. Outside Air Only Dampers, Option AR8, AR2D, AR2L, or AR2Y - The damper motor is electrically interlocked with the blower (supply fan) motor via an internal end switch, such that a command to start the fan opens the damper first.
9.1.3 Energy Recovery Wheel, Option EW__ The energy recovery wheel rotates through both the inlet and exhaust airstreams. The function of the wheel is to transfer both sensible (temperature) and latent (moisture) energy from one airstream to the air in the other airstream. This allows the energy recovery module to both cool and dehumidify outdoor makeup air during the cooling season and heat and humidify outdoor makeup air in the heating season before that air enters the unit.
9.0 Optional Equipment including Heat Sections (cont’d) 9.2 Gas Heat Section (cont’d) Sizing Gas Supply Lines Length of Pipe 20' 30' 40' 50' 60' 70' 80' 90' 100' 125' 150' 175' 200' Capacity of Piping Cubic Feet per Hour based on 0.3" iwc Pressure Drop Specific Gravity for Natural Gas -- 0.6 (Natural Gas -- 1000 BTU/Cubic Ft) Specific Gravity for Propane Gas -- 1.
9.2.2 Checking Gas Pressure (cont’d) NOTE: If unsure of the Gas Control Option Code (AG71, AG72, AG73, or AG74), check the wiring diagram on the heater. All option codes affected by electrical power are listed on the bottom of the wiring diagram after the unit Model and Size. Measuring Manifold Pressure Measuring manifold gas pressure cannot be done until the heater is in operation. It is a procedure step included in the “Checklist - Startup” steps, Paragraph 10.5.2.
9.0 Optional Equipment including Heat Sections (cont’d) 9.2 Gas Heat Section (cont’d) 9.2.2 Checking Gas Pressure (cont’d) Instructions for Measuring Manifold Pressure - Option AG71 (2-stage with one heat section) Gas Pressure Tap Location Locate the 1/8” pressure tap on the manifold. (See FIGURE 23, page 39). Close the manual valve and connect a manometer to the 1/8” pressure tap in the manifold. Both high-fire and low-fire pressure can be checked at the manifold pressure tap. Open the manual valve.
Instructions for Measuring Manifold Pressure - Option AG72 (4-stage with two heat sections) NOTE: Two digital manometers may be required. Manifold Pressure Tap Locations Locate the 1/8” pressure taps on both manifolds. (See FIGURE 23, page 39). Both high-fire and low-fire pressure can be checked at the manifold pressure taps. With the manual valve turned OFF, connect a manometer to the 1/8” pressure tap on the manifold in Heat Section 1. Open the manual valve.
9.0 Optional Equipment including Heat Sections (cont’d) 9.2 Gas Heat Section (cont’d) 9.2.2 Checking Gas Pressure (cont’d) Step 4 - Low Fire Manifold Pressure Adjustment Heat Section 1 Remove the cap from the low fire adjustment screw on the two stage valve. Adjust the pressure setting by turning the regulator screw IN (clockwise) to increase pressure. Turn the regulator screw OUT (counterclockwise) to decrease pressure. Replace the cap.
FIGURE 24A Manifolds with Modulating Control Option AG73 (5:1, single heat section) and Option AG74 (10:1, dual heat sections) Single Heat Section Manifold Assembly with Electronic Modulation Option AG73 Venter Assembly NOTE: The manifolds illustrated are for standard efficiency, non-condensing heat sections. Follow the same steps for measuring manifold pressure on high efficiency, condensing heat sections.
9.0 Optional Equipment including Heat Sections (cont’d) 9.2 Gas Heat Section (cont’d) 9.2.2 Checking Gas Pressure (cont’d) Instructions for Measuring Manifold Pressure - Option AG73 (modulation with one heat section) NOTE: Two digital manometers may be required. Gas Pressure Tap Location Locate the 1/8” pressure tap on the manifold (See FIGURE 24A, page 43). With the manual valve turned OFF, connect a manometer to the 1/8” pressure tap in the manifold.
Instructions for Measuring Manifold Pressure - Option AG73 (modulation with one heat sections) (cont’d) Step 4 Modulating Valve Adjustment Instructions (See FIGURE 24B, page 43) - HIGH FIRE SETTING (BUTTON #1) 1. To enter the high fire setting mode, press and hold button #1 until the LED lights solid red. Release. The valve is now in the high fire setting mode. Buttons #1 and #2 are used to set desired high fire setting. 2. Press or hold Button #1 to increase gas flow.
9.0 Optional Equipment including Heat Sections (cont’d) 9.2 Gas Heat Section (cont’d) 9.2.2 Checking Gas Pressure (cont’d) Instructions for Measuring Manifold Pressure - Option AG74 (modulation with two heat sections) NOTE: Two digital manometers may be required. Gas Pressure Tap Location Locate the 1/8” pressure taps on both manifolds. (See FIGURE 24B, page 43). Both high-fire and low-fire pressure can be checked at the manifold pressure taps.
Instructions for Measuring Manifold Pressure - Option AG74 (modulation with two heat sections) (cont’d) If no adjustment is required, proceed to Step 5. If an adjustment is required, proceed to Step 4. Step 4 - Modulating Valve High-Fire Pressure Adjustment Heat Section 1 Follow the procedure in Step 4 to adjust the high fire output pressure of the modulating valve. Step 4 Modulating Valve Adjustment Instructions (See FIGURE 24B, page 43) - HIGH FIRE SETTING (BUTTON #1) 1.
9.0 Optional Equipment including Heat Sections (cont’d) 9.2 Gas Heat Section (cont’d) 9.2.2 Checking Gas Pressure (cont’d) If no adjustment is required, proceed to Step 8. If an adjustment is required, proceed to Step 7. Step 7 - High Fire Manifold Pressure Adjustment Heat Section 2 Remove the cap from the high fire adjustment screw on the two stage valve. Adjust the pressure setting by turning the regulator screw IN (clockwise) to increase pressure.
Manifold Pressure Settings (iwc) by Gas Control Option and Type of Gas BTUH Inputs and Capacities by Altitude (Refer to the rating plate.
9.0 Optional Equipment including Heat Sections (cont’d) 9.
BTUH Inputs and Capacities by Altitude in Canada Altitude Feet 0-2000 2001-4500 Feet 0-2000 2001-4500 Meters 0-610 611-1373 Meters 0-610 611-1373 Normal Input Thermal Output Capacity 50,000 45,000 40,000 36,000 200,000 180,000 160,000 144,000 2-Stage 5:1 Modulation Minimum Input Minimum Input Normal (Applies to (Applies to Input AG71) AG73) H50 N/A 10,000 75,000 N/A 9,000 67,500 H200 100,000 40,000 300,000 90,000 36,000 270,000 2-Stage 5:1 Modulation Thermal Minimum Input Minimum Input Output (Appl
9.0 Optional Equipment including Heat Sections (cont’d) 9.2 Gas Heat Section (cont’d) 9.2.3 Heat Section Controls The gas heat section controls are located on the left wall of the gas heat section.
DSI Control Module LED Flash Codes FIGURE 26 - DSI Control Module High Temperature Limit Control Flash Code Fast Flash Steady OFF 1 2 3 4 5 6 7 8 9 Description Normal operation No power, blown fuse, or defective board Low pressure switch stuck open Low pressure switch stuck closed High pressure switch stuck open High pressure switch stuck closed Limit switch open Ignition lockout (failed ignition) Too many (5) limit switch losses Too many (5) flame losses Too many (3) high pressure switch losses during
9.0 Optional Equipment including Heat Sections (cont’d) 9.2 Gas Heat Section (cont’d) Combustion Air Proving Switch (cont’d) DANGER Safe operation requires proper venting flow. Never bypass the combustion air proving switch or attempt to operate the heat section without the venter running and proper flow in the vent system. Hazardous condition could result. Combustion Air Switches for Sea Level to 6000 ft.
Combustion Air Switches for Above 6000 ft. (1830 m) - (cont’d) Heat Section Option H175* H200 H202* H300 H400 H402* H502* Heat Size(s) (Btuh) 75,000 100,000 200,000 100,000 300,000 400,000 200,000 200,000 300,000 High Pressure Switch Setpoint Label Switch Off Color P/N Negative Pressure (iwc) 1.35 Green 273554 1.35 Green 273554 1.35 Green 273554 1.35 Green 273554 1.45 Orange 273555 1.45 Green 273555 1.35 Green 273554 1.35 Green 273554 1.
9.0 Optional Equipment including Heat Sections (cont’d) 9.2 Gas Heat Section (cont’d) Combustion Air and Venting (cont’d) Single Vent Outlet FIGURE 28A - Attach a field-supplied 45° elbow at each vent outlet. Dual Vent Outlets Unit with one high-efficiency (condensing) furnace in the heat section has one vent outlet.
Condensate Drain Requirements and Accessories (NOTE: If any of these condensate drain accessories (neutralizer kit, condensate pump, or frost protection) are required but were not ordered with the unit, contact your distributor. Since this drain will be used during the heating season, it is mandatory that the drain be run through the inside of the roof curb and into the heated space. The drain must always be installed in a space that remains above 32°F(0°C).
9.0 Optional Equipment including Heat Sections (cont’d) 9.2 Gas Heat Section (cont’d) High Efficiency Heat Section Condensate Drain (cont’d) Instructions for Installing High Efficiency Heat Section Condensate Drain 1) Attach the field-provided 1/2” PVC pipe to the condensate drain connection(s) as shown in FIGURE 29A, page 57. If the units has dual heat sections, connect a PVC pipe to each drain. If there are two drains, join the drains with a field-provided tee before installing the trap.
10.0 Commissioning and Startup 10.1 Preparation and Startup Requirements NOTE: Verify cooling startup procedures when the cooling season begins. Refer to maintenance procedures in Form O-Y. Follow the procedures listed in Paragraphs 10.2 - 10.4 and fill in the Startup Form in the APPENDIX, pages 68 thru 73. IMPORTANT: Failure to maintain, misuse of the unit, or wrong startup procedures will void the warranty Before actual startup, become familiar with the applicable control information in Paragraph 8.
10.0 Commissioning and Startup (cont’d) 10.2 Checklist Prior to Startup (cont’d) 10.2.2 Additional Gas Heat Checklist Prior to Startup (cont’d) 10.3 Unit Test Mode and Setting Fan CFM Test Mode Instructions Check that combustion air inlet and flue discharge openings are free of obstructions. If installed in California, verify that the California Warning Label is displayed. See Paragraph 1.4. If equipped with a high-efficiency gas heat section, verify that the condensate drain is installed.
Test Mode Detailed Description With the unit de-energized, open and secure the supply fan access door and the damper access door. Turn on the main unit disconnect to energize the unit. The unit digital controller will take two to three minutes to initialize. 1. From the Main Screen check to ensure that the unit is in the OFF state. If the unit is in the OFF state, proceed to Step 4. If the unit is not in the OFF state, proceed to Step 2. 2.
10.0 Commissioning and Startup (cont’d) 10.3 Unit Test Mode and Setting Fan CFM (cont’d) Test Mode Detailed Description (cont’d) If the airflow status values are not reading ON, refer to Form O-Y for instructions. NOTE: Proof of supply fan airflow is required in order to complete the Test Mode. 10. Instructions for Setting Fans to Test and Balance Airflow Adjusting the unit fan speeds to achieve the desired airflow performance is accomplished on Test Mode screen E.a.2.
14. Electric Heat Only - From Test Mode Screen E.a.5, press the enter key until the cursor is flashing on the Heat Capacity: field. Press the up arrow key to set the Heat Capacity value to 100% and press the enter key until the cursor is flashing on the Stg 1: field. Press the up arrow to set the Stg 1 value to ON. Using a digital volt meter, check for the appropriate line voltage on the load side of the Stg 1 contactor to verify that it has energized.
10.0 Commissioning and Startup (cont’d) 10.3 Unit Test Mode and Setting Fan CFM (cont’d) Test Mode Detailed Description (cont’d) 17. Saving Maximum Fan Speed Values Adjusted in Step 10 Press the escape key to return to the service menu and navigate to the TAB sub menu. Press the enter key to access the TAB menu screen E.b.1 This screen is used to save all adjustable unit parameters.
10.4.2 Setting the Unit for Operation via the Digital Input Closure or Time Schedule - Option D21 From the Main Menu, press the up or down arrow keys to navigate to the A. Quick Set points submenu and press the enter key to select. Digital input Selection From Screen A.1, press the enter key to access the State_Sel: field and set the value to either the Heat, Cool, or Auto state. Press the enter key to select the OccMode_Sel: field and use the up or down arrow key to set the value to Dig. In.
10.0 Commissioning and Startup (cont’d) 10.5 Checklist Startup 10.5.1 System Startup Assumptions: All prior-to-startup checks including Test Mode and setting CFM have been completed satisfactorily and all doors are closed. Compressors with crankcase heaters have been allowed to warm up for at least 24 hours. NOTE: Verify startup procedures when the cooling season begins. See maintenance procedures in Form O-Y. If there is a gas heat section, turn on the gas.
The installation must obtain a temperature rise within the range specified on the furnace rating plate. Depending on the model, maximum temperature rise is 50°F, 70°F, or 100°F. Formulas for calculating CFM: Standard (non-condensing) heat section CFM = (Input rate x .80) divided by (1.08 x temperature rise) High-efficiency (condensing) heat section CFM = (Input rate x .91) divided by (1.08 x temperature rise) 1. Set the discharge temperature heating control at its highest setting.
Appendix Cabinet Size 1, 2 or 3 by Model and Model Size Cross-Referenced to Heat Section Size and Type Model YDHA YDMA YDSA Size 60 90 120 150 180 210 240 300 360 60 90 120 150 180 210 240 300 360 120 150 180 210 Nominal Cooling 5 7.5 10 12.5 15 17.5 20 25 30 5 7.5 10 12.5 15 17.5 20 25 30 10 12.5 15 17.
Appendix (cont’d) Wiring Diagram Option Identification (cont’d) BE18 Dirty Filter Pressure Switch for Main Filters only Factory BE22 Relay for Remote Exhaust Fan Start/Stop Factory Option Brief Description Installed BE28 Dirty Filter Pressure Switch for Main & ER Filters Factory BHB7 Lon DDC Communication Bus Factory BHB8 BacNet DDC Communication Bus Fld&Fctry BP4 High and Low Gas Pressure Switches Factory Duct Pressure Sensor for VVT (Opt D23) Field BUC3 CL23 CL33 Thermostat, 2-stg
Supply Fan Airflow (cfm) / Pressure Drop (iwc) Tables by Fan and Unit Size (Cont’d) Static Pressure (iwc) 120 3932 4.0 4029 4.2 4124 4.4 4217 4.6 4396 5.0 4483 5.2 4569 5.4 4652 5.6 4735 5.8 4816 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 7.6 7.8 8.0 8.2 8.4 8.6 8.8 9.0 9.2 9.4 9.6 9.8 10.0 10.2 10.4 10.6 10.8 11.0 11.2 11.4 11.6 11.8 12.0 12.2 12.4 12.6 12.8 13.0 13.2 13.4 13.6 13.8 14.0 14.2 14.4 14.6 14.8 15.
Appendix (cont’d) PE4 Airflow (cfm) / Pressure Drop (iwc) Tables by Fan and Unit Size Static Pressure (iwc) 120 YDSA 150 180 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 670 947 1160 1340 1498 1641 1772 1895 2010 2118 2222 2321 2415 670 947 1160 1340 1498 1641 1772 1895 2010 2118 2222 2321 2415 --------------------------- 2.8 2507 2507 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 7.6 7.8 8.0 8.2 8.4 8.6 8.8 9.0 9.2 9.4 9.6 9.8 10.0 10.2 10.
PE5 Airflow (cfm) / Pressure Drop (iwc) Tables by Fan and Unit Size Static Pressure (iwc) 150 YDSA 180 210 ----------------------- 1059 1497 1833 2117 2367 2593 2801 2994 3176 3347 3511 3667 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 1059 1497 1833 2117 2367 2593 2801 2994 3176 3347 3511 --- --- 3817 --- --- 2.8 3961 --- 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 7.6 7.8 8.
Appendix (cont’d) PE6 Airflow (cfm) / Pressure Drop (iwc) Tables by Fan and Unit Size Static Pressure (iwc) 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 Power Exhaust PE6 Airflow (cfm) by Model and Size YDHA YDMA 300 360 300 360 Static Pressure (iwc) ----------------------- ----------------------- ----------------------- ----------------------- --- --- --- --- --- --- --- --- 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 --- --- --- --- 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.
Start-Up Information Form Reset Form STARTUP FORM Print Form Applies to: Models YDHA, YDMA, and YDSA Job Name Contractor Street Contact City, ST, Zip Model Date Tag Phone Size Serial No. Startup Check List - General Checks Option Check List Inspect unit for damage. Verify all copper tubing is isolated and does not rub. Makeup air control (Option D21) - field-installed sensor. Verify shipping brackets are removed. Check and tighten all electrical terminals. Check clearances.
References (Catalogs and instruction manuals are available at www.ReznorHVAC.com.) Airflow Pressure Drops..................................................... See Sales/Technical Catalog C-YD Airflow Ranges................................................................. See Sales/Technical Catalog C-YD Amp Loads....................................................................... See Sales/Technical Catalog C-YD Blower Charts (RPM/BHP)...............................................
INSTALLATION RECORD - to be completed by the installer: Installer: Name ________________________________________________________ Company ________________________________________________________ Address ________________________________________________________ ________________________________________________________ ________________________________________________________ Phone _________________________________ Distributor (company from which the unit was purchased): Contact _______________