Instructions / Assembly

50
INSTALLATION INSTRUCTIONS
Plumbing
Water Supply (cont.)
Relief Valve
A new pressure-relief valve, complying with the 
Standard for Relief Valves and Automatic Gas 
Shut-Off Devices for Hot Water Supply Systems, 
ANSI Z21.22/CSA 4.4, must be installed at the 
HOT water outlet connection of the water heater 
during installation. Local codes shall govern the 
installation of any relief valves or place of purchase 
for availability and installation information. 
NOTICES: 
•  The following drawing illustrates a pressure-only 
relief valve. If local codes require a combination 
temperature and pressure-relief valve, you may 
need to install an extension piece to ensure that 
the valve probe is not directly in the flow path of 
the water. 
• 
 If local codes require that a temperature and 
pressure-relief valve be installed, the manufacturer 
recommends a type 40XL Watts temperature and 
pressure-relief valve or equivalent model be used.
•  Manual operation of relief valves should be 
performed at least once a year.
•  If the relief valve on the system discharges 
periodically, a problem exists. Turn off the water 
heater, unplug the unit, and call for service.
One end of the relief valve discharge line connects 
to the HOT water outlet pipe as shown above. 
The other end of the pipe should be routed to a 
suitable drain to eliminate potential water damage.
For safe operation of the water heater, be sure 
that:
•  The pressure rating of the relief valve must not 
exceed 150 psi (1,034 kPa) or the maximum 
working pressure of the water heater. (See the 
rating plate on the water heater.)
•  The BTUH rating of the relief valve must equal or 
exceed the BTUH input of the water heater. (See 
the rating plate on the water heater.)
•  No valve of any type should be installed between 
the relief valve and the water heater.
•  Discharge from the relief valve should be piped 
to a suitable drain. Piping used should be of a 
type approved for the distribution of hot water.
•  HOT and COLD water lines should be insulated 
up to the water heater. See page 51.
•  The discharge line must be NO SMALLER than 
the outlet of the relief valve. The drain line must 
pitch downward to allow for complete drainage 
of the line and the valve.
•  The end of the discharge line should not be 
threaded or concealed and should be protected 
from freezing. No valve of any type, restriction, 
or reducer coupling should be installed in the 
discharge line.
Relief
Valve
Union
Union
Cold Water Supply
Shut-Off Valve
Cold Water
Supply Inlet
Hot Water
Supply Outlet
Relief Valve
Discharge Line










