Instructions / Assembly

27
Remove LP burner orifice. Replace Red marked LP gas
burner orifice with the main burner orifice stamped NG
supplied in the bag.
Remove the compression nut from the pilot burner
assembly using the 3/8” and 5/16” wrench to expose
pilot burner orifice. Remove the yellow marked LP gas
pilot burner orifice and replace with natural gas pilot
burner orifice supplied in the package. Replace the
compression nut on pilot burner assembly and tighten
the nut.
Reinstall the main burner with the two #6 x 3/8" long
phillips head screws. Screw the pilot burner assembly
and pilot shield (if installed) to the burner bracket
using the Phillips head screw removed on step 7.
Clean the metal surfaces to assure proper sealing of
gasket. Reinstall entire inner door assembly to the
heater. Align screwholes of gasket with holes on inner
door and then attach inner door loosely to the heater
using all Phillips head screws. Reconnect and tighten
burner supply, pilot tube and thermocouple at the
thermostat. Handle tubes carefully to avoid damaging
them. DO NOT over-tighten or cross-thread the
connections. Now tighten all the phillips head screws
to secure the inner door firmly to the heater. Reconnect
the piezo wire to the piezo ignitor striker connection.
Attach green CAUTION label from the bag to the
outside of the water heater near the gas control. Label
should be signed by qualified installer or service
organization.
Return the unused parts to the bag for possible future
conversions. Return the bag and this Use and Care
manual to the plastic bag attached to the water heater.
Install outer door insulation (if installed) and outer
jacket door to heater.
Turn manual gas shut off valve to the ON position
to start gas flow to the thermostat. Leak test all gas
connections and caps with soap/water solution. Bubbles
indicate a leak. Make certain all leaks have been
repaired, and the outer jacket door has been replaced.
Follow lighting instructions on page 16 of the manual
to start the heater.
Conversion instructions—LP Gas to Natural Gas
Pilot Burner Assembly
Pilot Burner Orice
Compression Nut
Exploded View of Pilot Burner Assembly
Jacket door
Pilot Screw
#6 x 3/8" long
screws
Burner
Bracket
Pilot
Bottom View of Inner Door Assembly
Clip
Main Burner
orifice
Burner
supply tube
Burner
Main burner orifice
(stamped NG
Pilot Shield
(If installed)
Burner supply
tube
Thermocouple
Pilot tube
Pilot Burner
Assembly
Pilot Shield
(If installed)
Natural Gas Pilot
burner orifice