HD4170 SETUP & OPERATOR MANUAL Performance Design Inc. | 2350 East Braniff St. | Boise, Idaho 83716 www.Rhin-O-Tuff.
HD-4170 Rhin-O-Roll Coiler Operator’s Training Manual Issue “1” 03/05 PDI Part # 941000 Performance Design Inc. 2350 East Braniff St. Boise Idaho 83716 Issue “0” Part # 941000 www.RHIN-O-TUFF.
This manual contains very important safety information and must be read! HD-4170 Operator’s Training Manual Issue “0” 01/04 The HD-4170 Rhin-O-Roll Coiler will greatly increase productivity. An in-depth look at the set up procedures necessary to achieve maximum results follows. The HD-4170 Rhin-O-Roll Coiler can attach to the HD-6500, HD-7000, or HD7700 Performance Design Inc. punches and can also stand alone. This manual discusses all of the necessary steps to use and care for your machine.
Table of Contents Chapter: 1) Important safety notice! 2) Overview of your HD-4170 Rhin-O-Roll Coiler. ¾ Adjustable Roller. ¾ Upper Roller. ¾ Doc-U-Form Book Former. ¾ Book Thickness Coil Selector and Roll Position Setting. ¾ Power Switch. ¾ Crimping Pliers. ¾ Crimping Pliers Holder. ¾ Roll Position Setting. ¾ Adjustment Knob. ¾ Fuse Holder. 3) Detailed Use of the HD-4170 Rhin-O-Roll. ¾ Book Former. ¾ Book Thickness Coil Selector and Roll Position Setting.
Important Safety Notice! Make sure you read this section very carefully! Learn to recognize this Safety Alert Symbol. The HD-4170 Rhin-O-Roll Coiler has been designed to provide a very high level of protection to an operator. Follow the guidelines below while installing, operating and maintaining your machine. Read this manual and keep and file this manual for future use. ¾ Always replace fuses with the correct amperage and type (PDI P/N 007072 115VAC or 001659 230VAC); 9 115VAC use; 1ea.
Overview of the HD-4170 Rhin-O-Roll; See Illustration 2.0 on next page. The HD-4170 has many useful features to increase your coil binding productivity. - Adjustable Lower Roller:. The Adjustable Lower Roller supports the lower side of the coil while binding. The Adjustable Lower Roller is also referred to as “Roll” in item 4 in “Book Thickness Coil Selector and Roll Position Setting”. - Upper Roller: The soft Upper Roller grabs the coil and spins it into the book quickly and effectively.
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Detailed Use of the HD-4170 Rhin-O-Roll; ¾ Doc-U-Form Book Former. See Illustration 3.0. The Doc-U-Form Book Former shapes the binding end of your book so that insertion and starting of the coil is simple to do. Gently jog your book onto the Book Former until formed. Then start the coil into the first 5 holes or more by spinning it in by hand. ¾ Book Thickness Coil Selector and Roll Position Setting. See illustration 3.1 on next page.
Placing the HD-4170 in the proper location & Binding Styles; Locate a clear work area with a outlet within 5 feet that provides a 15-amp service (16-amp European) which is protected at the customer’s circuit box. The work area must be a solid, firm cabinet or a heavy duty table with a flat level surface. Power cord shall be certified for the country where the machine will be installed. Placing your HD-4170 Rhin-O-Roll Coiler in the proper location will also depend on your binding technique.
Mounting the HD-4170 onto the HD-6500, HD-7000 or HD-7700; See Illustration 5.0. Your HD-4170 Coiler came in the stand-alone configuration. In order to attach the HD-4170 Coiler you need to remove the feet. Inside the HD-4170 shipping box is a knob kit with tools. Locate the small Allen wrench and remove both feet from each side of the HD-4170 Coiler. Do not remove the Interface Plate that mounts directly to the HD-4170 Coiler bottom side. Store the feet, screws and Allen wrench for future use.
Binding and Crimping; See Illustration 6.0. Binding is as simple as with the HD-4170 Rhin-O-Roll. Form, Start Coil, and Bind. Doc-U-Form Book forming and lower Roll position is covered in Chapter 2. To bind, firmly grab the book from the Start Coil position (described in Chapter 3) with both hands at each end of the book up near the binding edge. Without shifting the form of your book, pick the book up and roll it into binding position between the top on lower roller .
See Illustration 6.1. Once you have coiled your book crimping is made easy with the crimping pliers as shown, then on provided. Orient your book with the coiled side toward you the right end of the book as shown, orient the pliers with the dot facing up. Open the pliers and grasp them around the first coil that exits the book . While keeping the pliers level with the book, snip the coil through. The pliers will finish facing the book.
Trouble Shooting; Only qualified personnel should attempt to work on this equipment! Most of the problems you may encounter are due to setup problems. There is one fuse on the 115VAC machine and two fuses on the 230VAC machine located on the rear of the HD-4170 Rhin-O-Roll Coiler that can be replaced by the customer. Below is a trouble shooting guide to help you through most of the problems that may be encountered. Trouble Shooting Symptom Possible Cause Action Upper and Lower Rollers 1) Machine is off.
