Instruction Book for HD Punch Machines
HD7700, HD7000 & HD7500H Setup & Operator Manual Issue 5 February 2012 Performance Design LLC. These electric punches have been designed to punch most any job that may pass through your bindery or office. No matter what type of binding you need to carry out, these punches can handle the job. Maximum punching length for the HD7700, HD7000 is 14” (356mm) and the HD7500H is 24” (610mm). The HD7700, HD7000 and the HD7500H utilize quick-change die handles to secure the die assembly.
HD6500 Contents S/N:__________ __Punch (1) __Power Cord (1) __Oil (1) __Instruction Book (1) __Die Bolt Kit (1) a) 5/16 allen wrench (1) b) 3/8 - 16 X 1 Socket Head Screw (2) __Chip Drawer (1) __Foot Pedal (1) __Brush (1) __Reversing Tool (1) Inspected by:_________________ HD7000/HD7100 Contents S/N:__________ __Punch (1) __Power Cord (1) __Oil (1) __Instruction Book (1) __Chip Drawer (1) __Foot Pedal (1) __Brush (1) __Reversing Tool (1) Inspected by:_________________ HD7700(H)/HD7650/HD7000 Plus/HD67
Table of Contents Topic: Page Number: Safety Alert Symbols 4 Safe operating guidelines 4 Proper machine placement 5 Providing electric power 6 Die installation / Maintenance 6-8 Setting the paper stop 9 Punching paper 10 Removing paper waste 10 Paper jam 10-12 Troubleshooting 13 3
Safety Alert Symbols Make sure you read this section very carefully! Learn to recognize these Safety Alert Symbols. The HD7700/H, HD7650, HD7000, HD6500, HD7100, HD7000 Plus, HD6700 & HD7500/H have been designed to provide a high level of protection to an operator. Follow the guidelines below while installing, operating and maintaining your machine. u ! Indicates a hazardous situation which, if not avoided, could result in CAUTION CAUTION: minor or moderate injury.
u Turn power switch off before maintaining or changing die assembly. ! WARNING Crush hazard. Keep hands away from moving parts. Lockout and disconnect power before servicing. u Use of appropriate hand protection should be utilized to avoid injury from handling of materials. ! CAUTION Cutting Hazard Injury to fingers and hands. Use hand protection u Follow all recommended workplace procedures for repetitive activities.
Providing power to the machine: u Power cord shall be certified for the country where the machine will be installed. Plug one end of the power cord into the power cord receptacle on the back of the machine. The other end goes into the wall outlet. ! DANGER Hazardous voltage. Use only approved power cord assemblies. Die Installation: u HD7700/H, HD7650, HD7100, HD7000, HD7000 ! WARNING Plus & HD7500/H: Diagram 1. Make sure the Crush hazard.
u u u u u u HD6500 and HD6700: Diagram 2. Make sure ! WARNING Crush hazard. the machine is turned off before installing the Keep hands away die. from moving parts. Make sure there is no paper dust or paper chips in the machine die slot before installing the die. Remove the chip drawer before installing the die assembly. Install the die by sliding it into the opening on the right hand side of the machine. Make sure the punch pin retainer slides into the slot on the back side of the opening.
Removing Punch Pins u Turn machine power off and remove die assembly from the machine. On the opposite side of the die assembly from the handle, push down on the pin retainer. Pull the pin capture away from the pin retainer to expose the punch pins. w Remove the desired punch pin or pins. Replace the pin capture by pressing down on the pin retainer and placing the pin capture back into place. Install die assembly into machine as described earlier and turn machine power back on.
Setting the paper stop: u HD7500, HD7650, HD7100, HD7000, HD7000 Plus, HD6500 and HD6700 - Locate the paper stop on the front cover of the machine. Loosen the knob counterclockwise, so that the guide can be adjusted to the left or the right. Move the paper stop until the desired position is reached and tighten the knob clockwise until tight to lock the paper stop in place. Repeat this procedure until the punch pattern is centered on the paper.
Punching Paper: u Select an appropriate number of sheets to be punched and slide the sheets down vertically (Horizontally for the HD7700H and HD7500H) into the opening of the die assembly. When the paper is fully inserted, slide it to the left so it comes in contact with the paper stop. Make sure all the edges of the sheets are flush by tapping the top and the right hand sides of the sheets before activating the punch. Note: Acetate and vinyl covers will require reducing the number of sheets being punched.
u HD7000, HD7100 and HD6500 Manual Reverse utilizes a reversing tool supplied with the punch. ! WARNING Crush hazard. Keep hands away from moving parts. Turn the machine power switch off and unplug the power cord from the wall outlet. Lockout and disconnect power before servicing. Remove the paper waste drawer and locate the silver plug in the front panel of the machine. Remove the silver plug by prying it out gently with a small flat tool.
u HD7500/H Manual Reverse utilizes two reversing tools supplied with the punch. Turn the machine power switch off and unplug the power cord from the wall outlet. Remove the paper waste drawer from the machine. ! WARNING Crush hazard. Keep hands away from moving parts. Lockout and disconnect power before servicing. u - HD7500H - Remove the power cord and foot-pedal from the back of the machine. Rotate the machine onto its backside. This machine is heavy and requires two people to move.
Only qualified personnel should attempt to work on this equipment. There are no user serviceable parts inside of the machine. ! DANGER Hazardous voltage inside. Disconnect power before servicing. Your machine has been designed for years of trouble free operation. The following is a troubleshooting guide to help you through some of the problems that may be encountered.
! IMPORTANT Be sure to fill out and return your Product Warranty Registration Card or Register online at: www.Rhin-O-Tuff.com/warranty_registration.asp Part Number 001169 Rev. 5.
