540 REAR MOUNTED BLADE Part No. 697C Published 02/12 OPERATOR’S MANUAL This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01Cover RHINO ® 1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 E-mail: parts@servis-rhino.com © 2012 Alamo Group Inc. $0.
To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START! Read the safety messages on the implement and shown in your manual.
TABLE OF CONTENTS SAFETY SECTION ........................................................................................................... 1-1 Safety Messages ............................................................................................................................................1-2 Decal Location .................................................................................................................................................1-9 Decal Description .........................
Lubrication ......................................................................................................................................................5-2 Proper Torque For Fasteners .........................................................................................................................
SAFETY SECTION Safety Section 1-1
SAFETY Safety Messages SAFETY A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
SAFETY Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.
SAFETY Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. (SG-11) SAFETY Do not mount or dismount the Tractor while the tractor is moving.
SAFETY PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss.
SAFETY SAFETY Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent.
SAFETY Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. (SG-29) (S3PT-02) Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine.
SAFETY Rear Blades can fall down if not properly supported. Always use the stand on the front hitch or block up securely to prevent falling and possible crushing injury and/or back injury from lifting heavy components. (SBL-5) SAFETY PARTS INFORMATION Rhino products are designed utilizing specifically matched system components to ensure optimum equipment performance. These parts are made and tested to Rhino specifications. Non-genuine "will fit" parts do not consistently meet these specifications.
SAFETY Decal Location NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals. SAFETY 1540 02/12 © 2012 Alamo Group Inc.
SAFETY SAFETY ITEM PART NO. QTY LEVEL DESCRIPTION 1. 00725746 1 PELIGRO Translate Safety Material 2. 02965262 1 WARNING Oil Penetration 3. 00760657 1 IMPORTANT Genuine Rhino Parts 4. 999000 1 WARNING Multi-Hazard for Blades 5. 999200 1 WARNING Multi-Hazard General 6. 03200347 * REFLECT SMV Emblem 7. 000678 2 INSTRUCT Grease Fitting Inside 8. 00763977 1 INSTRUCT Notice to Owner 9. D303 3 LOGO Rhino (4-1/8 x 16-3/4) 10.
SAFETY Decal Description Peligro Translation, If you do not know how to read English, please find someone who knows how to read English. WARNING! Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH. P/N 02965262 For safety and to guarantee optimum product reliability always use genuine RHINO replacement parts.
SAFETY WARNING!- Multiple Hazard and General Safety SAFETY P/N 999200 Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV. P/N 03200347 Information that Grease Fitting is present and must apply grease P/N 000678 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 1540 02/12 © 2012 Alamo Group Inc.
SAFETY Logo Product Name: Rhino SAFETY P/N D303 1540 Logo P/N 0692000010 Red Reflector. Keep reflectors clean and visible. P/N 1458392 Amber Reflector. Keep reflectors clean and visible. P/N 1458393 1540 02/12 © 2012 Alamo Group Inc.
SAFETY 8 FT Logo - Moldboard Dimension SAFETY P/N 00785886 10 FT Logo - Moldboard Dimension P/N 00785888 Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer. P/N 00776031 1540 02/12 © 2012 Alamo Group Inc.
SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA Title 29, Code of Federal Regulations Part 1928.57(a)(6). www.osha.
INTRODUCTION SECTION Introduction Section 2-1
INTRODUCTION INTRODUCTION This 1540 Blade is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Blade using standard and optional equipment.
INTRODUCTION INTRODUCTION The 1540 Blade is available in widths of 8' and 10' and features a heavy-duty CAT II-III three-point hitch and quick-hitch. The 10' model is rated for up to 160 PTO HP wheel-type tractors. The 1540 Blade is available with either hydraulic or manual mainframe swing, moldboard angle, and moldboard tilt. The 1540 Blade can be offset a maximum of 37" for working outside the dual wheels on larger horsepower tractors.
INTRODUCTION Attention Owner/Operator BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement. INTRODUCTION 2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the implement. Mail within 30 days of delivery date of this implement.
ASSEMBLY SECTION Assembly Section 3-1
ASSEMBLY Assembly of Moldboard to Mainframe ASSEMBLY The Rhino 1540 is shipped in two bundles. The Mainframe, A-Frame and Moldboard Carrier are in one bundle; the Moldboard is in the second bundle. The assembly of the Moldboard to the Moldboard Carrier is made by inserting the Moldboard Pivot Pin and securing with Screws. Until Hydraulic Cylinders are connected and under pressure of Manual Adjusting Links installed, block Moldboard to Moldboard Carrier to prevent possible tilting and falling from stand.
ASSEMBLY Attach Moldboard Tilt Cylinder with the Rod End attached to the Moldboard (Figure Asm-0002) or optional Manual Adjusting links. Attach the Mainframe Swing Cylinder as shown in Figure Asm-0004 or optional Manual Adjusting Links. 1540 02/12 © 2012 Alamo Group Inc. Assembly Section 3-3 ASSEMBLY Attach the Moldboard Pivot Cylinder as shown in Figure Asm-0003 or optional Manual Adjusting Links.
ASSEMBLY Gauge Wheel (Extra Equipment) ASSEMBLY Mounting Holes have been provided for mounting the Gauge Wheel to the Mainframe. Dual or Single Wheels with laminated puncture proof or pneumatic tires are optional. Assembly of the Hydraulic Cylinder to the Gauge Wheel Beam must be in the direction as shown in Figure Asm-0005. It is also important to route the hydraulic Hose through the Hose Retainers designed for this equipment.
ASSEMBLY Hydraulic Control Valve (Extra Equipment) A 3 Spool 4 way Hydraulic Control Valve, open center or closed center, is available as Accessory Equipment. This allows you to operate 4 Hydraulic Cylinders from two remote outlets. Connect the 3 Spool Valve to one outlet to operate three Cylinders. Use the other remote outlet to operate the fourth Cylinder. ASSEMBLY If Closed Center Valve is used, do not use the adjustable Relief Assembly. Use the No-Relief Assembly.
ASSEMBLY ASSEMBLY Wrist Pin & Bushing Arrangement 1540 02/12 © 2012 Alamo Group Inc.
OPERATION SECTION Operation Section 4-1
OPERATION RHINO 1540 REAR MOUNTED BLADE OPERATION INSTRUCTIONS OPERATION Your Rhino 1540 should now be assembled and inspected for any evidence of defective or damaged parts before use. Any evidence of damage should be reported to your dealer immediately. After Hydraulic Lines have been attached to tractor and 3-Point Hitch attached, carefully remove safety blocks from Moldboard pivot Point.
OPERATION 1. Standard Equipment and Specifications Max. 2-Wheel Drive Tractor HP: (PTO) 8’ 190 HP (PTO) 10’ 160 HP Max. Front Wheel Assist Tractor: 162 HP HP (PTO) 10’ 136 HP Moldboard Width 8’ or 10’ Moldboard Dimension 1/2” x 18” Cutting Edge 1/2” x 6” Support Stand Std. Hitch CAT II-III and QH King Pin Diameter 4” Adjustment Types Hydraulic or Manual Offset (Maximum Left or Right) 37” Forward Angle 7-45 Degrees Reverse Angle 7-45 Degrees Tilt (Up and Down) 5-15 Degrees No.
OPERATION 2. OPERATOR REQUIREMENTS OPERATION Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
OPERATION 3. TRACTOR REQUIREMENTS Operating the blade with a tractor that does not meet the following requirements may cause tractor or blade damage and be a potential danger to the operator and passersby. 3.1 ROPS and Seat Belt The tractor must be equipped with a Roll-Over-Protective-Structure (ROPS) (tractor cab or roll-bar) and seat belt to protect the operator from falling off the tractor, especially during a roll over where the driver could be crushed and killed.
OPERATION 3.3 Tractor 3-Point Hitch OPERATION The tractor 3-point hitch must be rated to lift at least 1409 lbs. for the 8’ and 1529 lbs. for the 10’. The 1540 can attach to tractor’s with either a CAT II or III hitch. Refer to the tractor operator’s manual for the category of the tractor used. If the hitch does not conform to the ASABE CAT II or III dimensions, the blade may not fit or raise properly. Consult an authorized dealer for possible modification procedures to mount nonconforming hitches.
OPERATION 4.1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you. Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra riders at all times.
OPERATION 5. STARTING THE TRACTOR OPERATION The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: • Locate the light control switch. • Locate the engine shut off control. • Locate the brake pedals and the clutch. • Locate the PTO control.
OPERATION Connecting the Rear Blade Shorten or remove the tractor drawbar to avoid interference when raising and lowering the rear blade. 2. Board the tractor and start the engine. Position the tractor to the blade with the 3-point lift arms positioned between the respective set of blade A-frame lift lugs. Note: Set the 3-point lift control to “Position Control” so that the lift arms maintain a constant height when attaching the blade.
OPERATION OPERATION Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) 7.
OPERATION 7.2 Blade Pre-Operation Inspection/Service Before each blade use, a complete inspection and service is required to ensure the blade is in a good and safe working condition. Damaged and/or broken parts should be repaired and/or replaced immediately. To ensure the blade is ready for operation, conduct the following. OPS- 0020_A • • Ensure the manual canister is secured to the equipment with the operator’s manual inside. Ensure all safety signs are in place and legible.
OPERATION OPERATION Tractor PRE-OPERATION Inspection Tractor ID#________________ Make ____________________ Date: Shift ________________ ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved. Condition at Start of Shift Item Specific Comments if not O.K.
OPERATION Blade & Box Blade PRE-OPERATION Inspection Blade ID#_____________________ Make__________________________ Date: _________________________ Shift___________________________ Condition at Start of Shift Item Specific Comments if not O.K. The Operator’s Manual is in the Canister. All Safety Decals are in place and legible. The Hitch connection pins are properly retained. There are no cracks in Hitch. All frame bolts are in place and tight.
OPERATION 8. DRIVING THE TRACTOR AND IMPLEMENT OPERATION Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport. To ensure safety while driving the tractor with an attached implement, review the following.
OPERATION 8.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 Make sure the tractor brakes are in good operating condition.
OPERATION 8.3 Driving the Tractor and Blade OPERATION Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and blade. Moving slowly at first will also prevent the tractor from rearing up and loss of steering control. The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency.
OPERATION 9.1 Operating the Blade Only operate the blade from the tractor operator’s seat with the seatbelt securely fastened. The tractor must be equipped with a ROPS in the raised position or a ROPS cab. Ditching (V-Type Ditch) Rotate Moldboard to desired angle (right or left) and place Lock Pin in desired hole of Moldboard Rear Mount. Blade point should be centered close behind or slightly to outside of tractor tire. Adjust leveling screw on tractor implement arm to achieve desired blade tilt.
OPERATION 9.2 Shutting Down the Implement OPERATION Park the tractor on a level surface, place the transmission in park or neutral and apply the parking brake, lower the attached implement to the ground, shut down the engine, remove the key, and wait for all motion to come to a complete stop before exiting the tractor. OPS-BL- 0002 10. DISCONNECTING THE BLADE FROM THE TRACTOR Before disconnecting the blade, all movement must cease.
OPERATION 11. BLADE STORAGE Properly preparing and storing the blade at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: • • • • • Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others. (SG-25) 12.
OPERATION OPERATION Before transporting the tractor on a public roadway or boarding a trailer for transport, the tractor brake pedals should be locked together. Locking the pedals ensures that both wheels brake simultaneously while stopping, especially when making an emergency stop. Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds. Never tow the implement at speeds greater than 20 MPH (32 kph). OPS-U- 0018 12.
OPERATION Make sure that all tractor flashing warning lights, headlights, and brake/tail lights are functioning properly before proceeding onto public roads. While newer model tractors have plenty of lighting to provide warning signals and operating lighting, most older models are only equipped with operating lights. Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models.
OPERATION OPERATION Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023 12.2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through.
OPERATION Arrange the chains so that when tightened, the chains are pulling downward and against themselves. Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension. Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury. 1540 02/12 © 2012 Alamo Group Inc.
OPERATION OPERATION 13. Troubleshooting Guide Problem Possible Cause Shearing M/B Carrier Lack of lubrication Lubricate Pivot Pin Pivot Pin Bolt Bolt not tightened properly Tighten Bolt to proper torque Bent Moldboard Small curve is normal from weld pull Can be removed but will not affect operation Hitting hidden objects Know soil conditions, keep speed to a minimum.
MAINTENANCE SECTION Maintenance Section 5-1
MAINTENANCE Lubrication MAINTENANCE The Rhino 1540 is a rugged, dependable Blade that should perform satisfactorily with the following preventive maintenance: Lubricate the Moldboard Pivot Pin (Figure Mnt0002) and the Moldboard Tilt Pin (Figure Mnt0001) after every 10 hours of operation. Decals are placed in locations about the implement indicating locations of Grease Fittings. Replace excessively worn Grader Blade when ditching.
MAINTENANCE MAINTENANCE 1540 02/12 © 2012 Alamo Group Inc.
RHINO LIMITED WARRANTY 1. 2. LIMITED WARRANTIES 1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship. 1.02.
TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety requirements of tractor operators: REQUIRED OF THE OWNER: 1.
1540 REAR MOUNTED BLADE 1540-SOM-02/12 Printed U.S.
