RC456 WHEEL RAKE CARRIER Published 02/12 Part No. 4702C OPERATOR’S MANUAL This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01Cover RHINO 1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 © 2012 Alamo Group Inc. $0.
To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START! Read the safety messages on the implement and shown in your manual.
TABLE OF CONTENTS SAFETY SECTION ......................................................................................... 1-1 General Safety Instructions and Practices .......................................................................................................... 1-2 Operator Safety Instructions and Practices ........................................................................................................ 1-3 Equipment Operation Safety Instructions and Practices...........................
DISCONNECTING THE IMPLEMENT FROM THE TRACTOR........................................................................ 4-21 RAKE STORAGE.............................................................................................................................................. 4-22 TRANSPORTING THE TRACTOR AND IMPLEMENT .................................................................................... 4-22 Transporting ........................................................................................
SAFETY SECTION Safety Section 1-1 © 2012 Alamo Group Inc.
SAFETY General Safety Instructions and Practices SAFETY A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
SAFETY Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. (SG-30) Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.
SAFETY KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death. (SG-24) Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others. (SG-25) SAFETY DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement.
SAFETY Extreme caution should be used by the Tractor operator when operating near passersby. Stop raking if anyone comes within 25 feet of the Implement to prevent possible passerby injury or death from being struck from a thrown object, entanglement with the rakes, or run over. (SRK-01) Equipment Operation Safety Instructions and Practices Do not back up with this implement. Backing could damage the machine or its components.
SAFETY BEFORE leaving the tractor seat lower the implement, set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.
SAFETY Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks.
SAFETY DO NOT allow any person under a folded wing unless wing is securely locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up. A sudden or inadvertent fall by any of these components could cause serious injury or even death.
SAFETY On a fully-assembled unit, do not remove the Wing Retaining Strap until hoses are attached to the tractor and the Wing Cylinders are filled with oil. Lower the Wings slowly and carefully. Keep bystanders away during operations. (STI-05) Transporting Safety Instructions and Practices (S3PT-02) Allow sufficient clearance for the Implement to swing outward while turning. Implements carried behind the Tractor will swing outside the tire path when making turns.
SAFETY Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly. SAFETY Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment.
SAFETY Secure the Implement for transport before traveling on public roads. For pull-type Implements, secure the center axle using cylinder stops or transport pin and properly attach a safety chain between the Implement and Tractor. Secure wings in upright position on folding Implements using wing transport locks. (STI-7) Always keep a careful lookout and use extreme care when working around overhead obstructions and electrical power lines. The Implement wing can be over 10 feet high.
SAFETY Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. (SG-8) SAFETY Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.
SAFETY Storage and Parking Safety Instructions and Practices A rear Implement can fall if not properly supported. Always use the stand on the front hitch (if equipped) or block up securely to prevent falling and possible crushing injury and/or other injury from holding or lifting heavy components. Use the stand to stabilize the implement during storage. (S3PT-3) To prevent tipping of Implement when stored in folded position, use carrying wheels or adequate stands on center frame.
SAFETY SAFETY ITEM PART NO. QTY TYPE DESCRIPTION 1. 999200 1 WARNING To Avoid Serious Injury or Death 2. 00760657 1 IMPORTANT Use Genuine Rhino Parts 3. 00763977 1 INFORMATION Notice to Owner 4. 00725746 1 PELIGRO Spanish Translation 5. 3048304 1 WARNING Multi-Hazard 6. D302 2 LOGO Rhino Logo 7. 3048302 2 LOGO Model Name - RC456 8. 02962765 2 WARNING Multi-Hazard 9. 3048303 2 WARNING Stay Clear 10. 5W119 1 WARNING Speed Restriction 11.
SAFETY Decal Location SAFETY NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals. RC456 02/12 © 2012 Alamo Group Inc.
SAFETY Decal Description SAFETY WARNING!- Multiple Hazard and General Safety P/N 999200 For safety and to guarantee optimum product reliability always use genuine RHINO replacement parts. P/N 00760657 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 Peligro Translation, If you do not know how to read English, please find someone who knows how to read English. P/N 00725746 RC456 02/12 © 2012 Alamo Group Inc.
SAFETY WARNING! Multiple Hazard and General Safety SAFETY P/N 3048304 Logo Product Name: Rhino P/N D302 Model Name - RC456 P/N 3048302 DANGER! Crushing and Pinch Points. Moving machinery parts can pinch or crush or fallwhich may cause injury or death. P/N 02962765 RC456 02/12 © 2012 Alamo Group Inc.
SAFETY SAFETY WARNING! Stay Clear of Cart P/N 3048303 WARNING! Speed Restriction. P/N 5W119 WARNING! Tractor rearing P/N 999001 Yellow Reflectors P/N 2738333 RC456 02/12 © 2012 Alamo Group Inc.
SAFETY WARNING! Pinch Points WARNING! Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH. P/N 02965262 WARNING! Transport. P/N 3668308 Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV. P/N 03200347 RC456 02/12 © 2012 Alamo Group Inc.
SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations SAFETY U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA This Act Seeks: “...
INTRODUCTION SECTION Introduction Section 2-1 © 2012 Alamo Group Inc.
INTRODUCTION INTRODUCTION This Wheel Rake Carrier is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize, instruct, and train. The Safety Section is a MUST READ section prior to any use of the rake.
INTRODUCTION INTRODUCTION The Rhino Wheel Rake Carrier has been engineered and built for ease of operation and long service life. The Rhino RC456 Rake Carrier has been designed to transport and operate a pair of 4 Wheel, 5 Wheel, or 6 Wheel Rakes in a V-Type configuration. With a reasonable amount of preventive maintenance, your Rake Carrier will provide years of dependable service. It is important that you thoroughly understand the operation of the wheel rake carrier before use.
INTRODUCTION Attention Owner/Operator BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and rake carrier. INTRODUCTION 2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the Mower. Mail within 30 days of delivery date of this implement.
ASSEMBLY SECTION Assembly Section 3-1 © 2012 Alamo Group Inc.
ASSEMBLY GENERAL INSTRUCTIONS Assembly must be done carefully and accurately, for the safety of the person(s) doing the assembling and to ensure proper machine operation. Assembly should be done on a flat, solid surface, using the proper tools and wearing suitable clothing, making sure that all people not involved in the assembly be kept at a safe distance.
ASSEMBLY ASSEMBLY INSTRUCTIONS 1. 2. The axle may need to be moved forward or backward until the caster wheels on the wings roll in the proper location on the axle ramps (See Illustration 2). Tighten the U-Bolts when axle is properly located. Figure Asm-RK-0161 4. Install the tongue on the main frame using three 5/8” x 2" bolts, nuts, and lockwashers. On some models, a reinforcing plate is used.
ASSEMBLY 8. Two hydraulic hoses, 1/4” x 188" and one 1/4” x 192" are included. Connect the longer hose to the rear port of the cylinder using a 900 elbow. Connect the shorter hose to the front port using a 900 elbow. Route the hoses through the hose holder on the tongue. Install the restrictor swivel on the male end of one hose. When the cylinder is replaced or reinstalled, the ports must go to the left side of the carrier when facing forward. Important: Do not operate without restrictor installed.
ASSEMBLY Important: When the rake is positioned correctly, drill a hole through the clamp and the rake tube and install a 5/16” shear bolt, lockwasher, and nut. Figure Asm-RK-0162 RC456 02/12 © 2012 Alamo Group Inc. Assembly Section 3-5 ASSEMBLY Note: Before operating this machine, lubrication of specific parts must be completed. Check tightness of lug bolts and spindle setscrews.
OPERATION SECTION Operation Section 4-1 © 2012 Alamo Group Inc.
OPERATION RC456 WHEEL RAKE CARRIER OPERATION INSTRUCTIONS OPERATION Rhino wheel rake carriers are manufactured with quality material by skilled workers. It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the rake carrier, rake, tractor, or a thrown object.
OPERATION 1. OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
OPERATION 2. TRACTOR REQUIREMENTS The tractor used to operate the implement must have the power capacity to lift, pull, and operate the Power Take Off (PTO) at the implement’s rated speed while traveling at a ground speed between 2 and 5 MPH. Operating the implement with a tractor that does not meet the following requirements may cause tractor or implement damage and be a potential danger to the operator and passersby.
OPERATION 3. GETTING ON AND OFF THE TRACTOR Before getting onto the tractor, the operator must read and completely understand the implement and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation. OPS-U- 0007 Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.
OPERATION 4. STARTING THE TRACTOR OPERATION The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: • Locate the light control switch. • Locate the engine shut off control. • Locate the brake pedals and the clutch. • Locate the PTO control.
OPERATION Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) Make sure a restrictor is installed on one of the hydraulic lines. Failure to use a restrictor will allow the machine to fold and unfold rapidly and could result in damage to the machine, and injury to bystanders.
OPERATION Use extreme care when lowering or unfolding the implement’s wings. Make sure no bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines. (S3PT-05) OPERATION 6.2 Setting the Rake 1. Set the rake angle by repositioning the 5/8” bolt in the rake mounting bracket. Six holes are available for adjustments.
OPERATION illustrated settings do not flatten or bow down the leaf spring as shown, then relocate the clevis on the second chain link and readjust. OPERATION RC456 02/12 © 2012 Alamo Group Inc.
OPERATION OPERATION 2. The threaded rod in the adjustable link should be adjusted so that no more than 3/4” of threads are showing. Never try to adjust spring tension with the rake in the working position. Raise the rakes to the transport position before making adjustments. Failure to do so could result in serious injury. 3. The width of the windrow can be adjusted by moving one or both rakes forward or backward on the wings.
OPERATION Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed according to the manufacturers recommendations.
OPERATION The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times. • OPERATION • Ensure the manual canister is secured to the equipment with the operator’s manual inside. Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals.
OPERATION • • • • • • • Inspect teeth for looseness, breakeage and excessive wear. Make sure implement is on the ground and securely blocked up. Replace damaged, worn, and missing teeth at the same time to maintain uniform tine height. Remove any hay or other debris which may be wrapped around the teeth. Inspect condition of all hardware. OPS-RK0004 Perform scheduled lubrication as detailed in the maintenance section. Check for corrosion in storage.
OPERATION OPERATION Tractor PRE-OPERATION Inspection Tractor ID#________________ Make ____________________ Date: Shift ________________ ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved. Condition at Start of Shift Item Specific Comments if not O.K.
OPERATION HAY RAKE PRE-OPERATION Inspection Rake ID# ________________________ Make____________________ Date_____________________________Shift____________________ Condition at Start of Shift Item Specific Comments if not O.K.
OPERATION 8. DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport. To ensure safety while driving the tractor with an attached implement, review the following.
OPERATION 8.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 Make sure the tractor brakes are in good operating condition.
OPERATION 8.3 Driving the Tractor and Implement OPERATION Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and implement. Moving slowly at first will also prevent the tractor from rearing up and loss of steering control. The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency.
OPERATION 9.1 Foreign Debris Hazards Before raking, inspect the area to make sure there are no foreign objects that the rake teeth could hit or become entangled with. Remove all foreign objects and debris. If objects are too big to remove, mark them clearly and be sure to prevent the mower blades from contacting them. Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position.
OPERATION OPERATION Stay alert and watch for trees, low hanging limbs, power lines, and other overhead obstacles and solid ground objects while you are operating. Use care to avoid hitting these items. OPS-R-0028_A 9.5 Shutting Down the Implement To shut down attached mower head, first bring the tractor to a complete stop. Decrease engine RPM to idle then disengage cutterhead. The mower head will come to a complete stop within a suitable amount of time.
OPERATION 10. DISCONNECTING THE IMPLEMENT FROM THE TRACTOR Before disconnecting the implement, the PTO must be disengaged and tine wheel rotation at a complete stop. Move the implement to a level storage location and lower it to the ground. If the implement is not resting securely on the ground, block the implement up securely before attempting to disconnect it from the tractor.
OPERATION 11. RAKE STORAGE Properly preparing and storing the implement at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: • OPERATION • • • • • • Thoroughly clean all debris off the implement to prevent damage from rotting hay and standing water. Lubricate all implement grease points and fill gearbox oil levels as detailed in the maintenance section.
OPERATION Before transporting the tractor and implement, idle the tractor engine, disengage the PTO and wait for all moving parts to come to a complete stop. Once all implement parts are completely stopped, raise the implement to transport height. OPS-RK-0011 Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds. Never tow the implement at speeds greater than 20 MPH (32 kph). OPS-U- 0018 RC456 02/12 © 2012 Alamo Group Inc.
OPERATION 12.1 Transporting OPERATION To transport the machine, it is necessary to raise the hay rakes which can be done from the tractor using the hydraulic lever. It is not necessary to move the hay rakes from the working position in order to raise them. When moving a short distance in the field, it is not necessary to lock the hay rakes; however, when leaving the field, the safety locks must be used.
OPERATION 12.2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways. The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor’s presence. Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you, therefore, you must look out for them.
OPERATION OPERATION When operating on public roads, have consideration for other road users. Pull to the side of the road occasionally to allow all following traffic to pass. Do not exceed the legal speed limit set in your country for agricultural tractors. Always stay alert when transporting the tractor and implement on public roads. Use caution and reduce speed if other vehicles or pedestrians are in the area. OPSU- 0022 Reduce speed before turning or applying the brakes.
OPERATION Use adequately sized and rated trailers and equipment to transport the tractor and implement. Consult an authorized dealer to determine the proper equipment required. Using adequately sized chains, heavy duty straps, cables and/or binders, securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer.
OPERATION 13. TROUBLESHOOTING GUIDE Problem Hay carrying over on the wheels. Possible Cause Teeth not polished. OPERATION Mud collected on tine ends. Tooth Breakage. Rake missing hay. Backing with teeth in contact with ground. Too much of rake weight on wheels. Corrosion in storage. Wheels running too fast. Wheels not pitched back enough. Teeth missing or worn. Remedy Operate rake on gravel surface for a short distance. Dew on hay, wait until dry. Do not run in soft, wet ground.
MAINTENANCE SECTION Maintenance Section 5-1 © 2012 Alamo Group Inc.
MAINTENANCE ANY REPAIR WORK MUST BE CARRIED OUT WITH THE MACHINE AT REST AND DISCONNECTED FROM THE TRACTOR. DO NOT CARRY OUT WELDING WITHOUT AUTHORIZATION AND INSTRUCTION FROM THE MANUFACTURER. MAINTENANCE DISCONNECT THE MACHINE FROM THE TRACTOR BEFORE ANY WELDING WORK. DAMAGE TO BATTERY COULD RESULT. ALWAYS USE A PROTECTIVE MASK, GOGGLES AND GLOVES WHEN WELDING, SANDING OR GRINDING OR WHEN USING A HAMMER OR DRILL. ALWAYS WORK ON THE MACHINE OUT OF DOORS.
MAINTENANCE STORAGE To prepare your Rake for storage: 1. Clean the rake following instructions and allow it to dry. 2. Thoroughly tighten all screws and bolts. 4. Grease the machine thoroughly and then cover it completely and store in a dry place. 5. Lubricate all points and slides before storage. This prevents corrosion. NOTE: Now would be a good time to replace all damaged or worn parts, and have a machine in perfect condition ready for use the next season.
MAINTENANCE LUBRICATION MAINTENANCE Before testing for operation, it is necessary to lubricate and check the movement of all parts. The following diagram gives the maintenance program to be carried out in its entirety the first time and subsequently according to the schedule as shown. Keep all lubrication fittings free of dirt and contaminates. RC456 02/12 © 2012 Alamo Group Inc.
MAINTENANCE BOLT TORQUE VALUES Because of the severe operating conditions, correct bolt torque is very important. An improperly torqued bolt can be easily shaken loose or broken by the vibrations. When replacing bolts, always use the same grade of bolt as used originally. Use this chart as a guide to tightening all bolts. Torque values listed are for general use only. MAINTENANCE RC456 02/12 © 2012 Alamo Group Inc.
RHINO LIMITED WARRANTY 1. 2. LIMITED WARRANTIES 1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship. 1.02.
TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety requirements of tractor operators: REQUIRED OF THE OWNER: 1.
RC456 WHEEL RAKE CARRIER RC456-SOM-02/12 Printed U.S.