625 LOADER Part No. F-4243C Published 01/11 OPERATOR’S MANUAL This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01Cover RHINO ® 1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com © 2011 Alamo Group Inc. $0.
To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!!Read the safety messages on the implement and shown in your manual.
TABLE OF CONTENTS SAFETY SECTION .................................................................................................................1-1 General Safety Instructions and Practices ............................................................................................................ 1-2 Operator Safety Instructions and Practices ..........................................................................................................
Pre-Operation Inspection and Service ................................................................................................................ 4-12 Tractor Pre-Operation Inspection/Service ........................................................................................................... 4-12 Loader Pre-Operation Inspection and Service .................................................................................................... 4-13 Driving the Tractor and Loader ......................
SAFETY SECTION Safety Section 1-1
SAFETY General Safety Instructions and Practices SAFETY A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
SAFETY Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. (SG-11) Never allow children or other persons to ride on the Tractor or Implement.
SAFETY Operator Safety Instructions and Practices Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision.
SAFETY Prolonged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation. (SG-32) Use extreme caution when getting onto the Implement to perform repairs, maintenance and when removing accumulated material. Only stand on solid flat surfaces to ensure good footing.
SAFETY Equipment Operation Safety Instructions and Practices This Implement may be wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.
SAFETY DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition. (SG-36) Keep bystanders 10 feet away from the tractor and loader while operating.
SAFETY Do not let the loader or attachment contact electrical power lines. Contact with electrical power lines can result in serious injury or electrocution. If the loader attachment contacts a power line remain in the tractor seat until the power has been shut off. Stepping off the tractor can permit electrical current to pass through the body resulting in electrocution. (SL-09) SAFETY Store the grapple bucket or bale spear attachment with the point(s) on the ground.
SAFETY Do not use an attachment that is not securely attached to the quick hitch, The attachment could fall resulting in severe crushing injuries or death to the operator or bystanders. Rotate both hitch pin levers down to the locked position. You should feel a firm resistance when locking the levers down. The pins must extend through the slots in the bottom of the attachment bracket. • Examine the fit between the quick hitch and the bottom of the attachment bracket.
SAFETY Know before you DIG. Call 888-258-0808 and request that all buried utilities locations be identified before digging in unfamiliar ground. Do not let the loader or attachment contact buried electrical power lines, utilities or gas lines. Contact with electrical power lines can result in serious bodily injury or electrocution. If the loader contacts a power line, remain in the tractor seat until the power has been shut off.
SAFETY Never leave the Implement and Power Unit unattended while the Implement is in the raised position. Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. (SPU-3) Your driving vision may be reduced or impaired by the tractor, cab, or implement.
SAFETY Connecting or Disconnecting Implement Safety Instructions and Practices SAFETY Do not stand or allow bystander or coworkers between the loader and the tractor while installing or disconnecting the loader from the tractor. Keep hands and body clear of the loader and the loader mounts. Serious injury or death can result from a person being crushed between the tractor and loader. (SL-03) Never allow anyone to get under the loader or attachment or to reach through the loader lift arms when raised.
SAFETY Transporting Safety Instructions and Practices Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.
SAFETY Lower the loader to the bed of the truck or trailer when transporting the tractor and loader with a truck. Measure to ensure the transport height does not exceed the legal limits. Contact with overhead obstructions or power lines can cause property damage or serious injury. (SL-34) SAFETY In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key.
SAFETY Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SL-36) Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. (SG-20) Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
SAFETY Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-38) SAFETY Never allow anyone to get under the loader or attachment or to reach through the loader lift arms when raised. Serious injury could result from crushing or pinching by the loader or attachment.
SAFETY Decal Location NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals. 11 1625 01/11 © 2011 Alamo Group Inc.
SAFETY SAFETY ITEM PART NO. QTY LEVEL DESCRIPTION 1. D469 1 WARNING Loader Safety 2. D468 2 DANGER Crushing, Electrocution, Falling Hazard 3. D471 1 WARNING Handling Bales 4. 52740 1 WARNING Oil Leaks 5. D470 1 DANGER Use ROPS, Seatbelt, Rear Ballast 6. 52203 1 WARNING Lock Valve in Transport 7. 55277 2 MODEL 1625 8. 49696 1 LOGO Rhino, Left 9. 51448 1 LOGO Rhino, Right 10. 03200347 * REFLCTR SMV Sign 11.
SAFETY Decal Description Loader Safety D469 Crushing Hazard, Electrocution Hazard, Falling Hazard. D468 Crushing Hazard D471 1625 01/11 © 2011 Alamo Group Inc. Safety Section 1-19 SAFETY -Read, understand and follow the operation, warning, and safety instructions in the Operator’s Manual. -Equip tractor with ROPS (Roll Over Protection System) before installing or operating the loader. -Operate Loader only from operator’s seat with the seatbelt securely fastened around you.
SAFETY SAFETY WARNING! - DO NOT operate with oil leaks. -Inspect hoses regularly. Failure to inspect and replace worn hoses may allow them to rupture suddenly and violently, resulting in serious bodily injury or death from scalding, fire burn injury, or oil penetration. -Frayed, torn or crimped hoses may rupture and spray hot oil on operator causing serious injury. Oil may spray on hot tractor parts and catch fire resulting in severe injury, burn or death.
SAFETY NAME - 1625 SAFETY P/N 55277 Rhino, Left P/N 49696 Rhino, Right P/N 51448 Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV. P/N 03200347 1625 01/11 © 2011 Alamo Group Inc.
SAFETY Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer. SAFETY P/N 00776031 WARNING! - Crushing Hazard. -To Avoid Serious Injury or Death Make sure attachment is securely attached to the loader. See Operator’s Manual for instructions. -Lock both levers down. Make sure pins are adequately extended through slots at the bottom of the attachment bracket and the tapered side of pin is firmly seated against attachments slots.
SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA Title 29, Code of Federal Regulations Part 1928.57(a)(6). www.osha.
INTRODUCTION SECTION Introduction Section 2-1
INTRODUCTION INTRODUCTION The 1625 Loader is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Front End Loader using standard and optional equipment.
INTRODUCTION Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. (SG-30) Never walk or work under any raised boom or bucket. The Boom could fall and cause serious bodily injury or death. Always lower the boom and bucket flat on the ground or support the Boom and bucket on safety stands. Unload all hydraulic actuators prior to performing any maintenance.
INTRODUCTION INTRODUCTION The RHINO 1625 Loader is designed for four-wheel drive tractors. They are intended to lift only loose materials that will fit in the bucket. All cylinders are double-acting. Parking stands support loader so tractor can be “driven in” for quick attaching. Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile). 1625 01/11 © 2011 Alamo Group Inc.
INTRODUCTION Attention Owner/Operator BEFORE OPERATING THIS MACHINE: 3. Record the Loader Model and Serial Numbers on the Warranty page. Keep this as part of the permanent maintenance file for the implement . 1625 01/11 © 2011 Alamo Group Inc. Introduction Section 2-5 INTRODUCTION 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement. 2. Fill out the Warranty Card in full.
ASSEMBLY SECTION Assembly Section 3-1
ASSEMBLY Assembly Instructions To avoid injury during installation of the loader attachment, do not allow bystanders within 10 feet of loader or attachment. Always wear safety glasses when removing or installing buckets. ASSEMBLY Always use a drift and hammer made of non-sparking material (a shot-filled mallet is recommended) to install or remove pins. A steel hammer or drift could generate flying metal fragments and result in injury.
ASSEMBLY Do not use an attachment that is not securely attached to the quick hitch, The attachment could fall resulting in severe crushing injuries or death to the operator or bystanders. Rotate both hitch pin levers down to the locked position. You should feel a firm resistance when locking the levers down. The pins must extend through the slots in the bottom of the attachment bracket. • Examine the fit between the quick hitch and the bottom of the attachment bracket.
ASSEMBLY Proper Ballasting and Wheel Spacing ASSEMBLY Spread front wheels to maximum distance 1280MM (50.4”) on 2WD machines (4WD machine is not adjustable). Spread rear wheels to maximum distance. For better stability, set the rear tread to 1375MM (54.1”) or wider. Add rear wheel weight, rear ballast box or implement. Make sure there is 25% of total weight on rear axle. 1625 01/11 © 2011 Alamo Group Inc.
ASSEMBLY Tractor and Loader General Information Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. (SG-8) Never interfere with factory-set hydraulic calibrations.
ASSEMBLY Preparing Tractor ASSEMBLY 1. Shut off engine, engage brakes, and remove key during installation. If tractor is equipped with front weights, remove weights and weight bracket. 2. Remove plastic thread protectors from holes on left and right sides of tractor clutch housing and front axle. Clean threaded holes in tractor chassis thoroughly using a tap of proper size. Paint, rust of debris in the threads may not permit cap screws to be installed and tightened correctly.
ASSEMBLY Installing Grille Guard (Optional) 1. Position grille guard (4) on front of tractor. 2. Secure with HHCS M14 x 50MM (18) and M14 Lockwashers (19). 3. Torque bolts after all have been installed using General Torque Specifications. (See Maintenance Section). Installing Left and Right Mid-mounting Brackets 1. Lift right midmounting bracket (1) with overhead hoist. Fasten right midmounting bracket (1) to flywheel housing and tractor frame using HHCS M16 x 50MM (20) and M16 lockwashers (24). 2.
ASSEMBLY ASSEMBLY Figure 1: Mounting KIt PARTS LIST 1 - KUBOTA MOUNTING KIT ITEM PART NO. DESCRIPTION QTY 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26.
ASSEMBLY Attaching Hydraulic Block Plumbing the Valve (Refer to Figure 4) 1. Screw in three 90° hydraulic fittings into the power beyond tank, and pressure in the valve. 2. Screw in four straight fittings into the ports that control the lift and curl on top of the valve. 3. Screw in quick attaches into the straight fitting. Attach the dust caps to appropriate location shown in Figure 4. Attaching Valve to Tractor (Refer to Figure 4) 1.
ASSEMBLY Installing Manual Canister to Boom Assembly Refer to Figure 2. Use two 1/4” x 1-1/2”, 1/4” washers, and 1/4-20 nuts to attach canister to bracket. Remove bolts (26) and washers (27 & 28) from cover (30). Using bolts that were just removed, attach bracket and cover to boom assembly. Make sure manual is placed in the canister. ASSEMBLY 1. 2. 3. 4. Figure 2: Loader and Boom 1625 01/11 © 2011 Alamo Group Inc.
ASSEMBLY PARTS LIST - LOADER AND BOOM PART NO. DESCRIPTION QTY 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35.
ASSEMBLY Mounting Loader to Tractor ASSEMBLY To avoid injury during installation of quick attach loader, an overhead hoist must be used for initial mounting, do not permit bystanders within ten feet of loader. Parking stands are not operational without bucket or heavy attachment mounted. Bale spear or pallet fork alone do not provide enough weight. 1.
ASSEMBLY Attaching Bucket to Loader See Figure 3. To avoid injury during installation of bucket, do not allow bystanders within 10 feet of loader and bucket. NOTE: Do not lift the tractor tires off the ground. While pressure is applied, make sure the loader mounting pins can be rotated easily. 6. Tighten all remaining hardware to the torque level shown in the Proper Torque for Fasteners Chart in Maintenance Section. PARTS LIST - COUPLER AND BUCKET ITEM PART NO. DESCRIPTION QTY 1. 2. 3. 4. 5. 6. 7. 8.
ASSEMBLY ASSEMBLY Figure 3: Coupler and Bucket Pre-Operation Check 1. Adjust front wheel tread setting stops, if necessary, to provide a minimum 3/4” clearance between front tires and any part of the loader with lift cylinders fully oscillated. Be sure lift cylinders are fully retracted. Refer to Preparing Tractor (page 3-5). Refer to tractor operator’s manual for tread setting and steering stop adjustment procedures. 2. Lubricate all grease fittings with SAE multipurpose grease. 3.
ASSEMBLY Hydraulics PART NO. DESCRIPTION QTY 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31.
ASSEMBLY ASSEMBLY Figure 4: Hydraulics A, B, C, D, E C A D 1625 01/11 © 2011 Alamo Group Inc. B E 1. BLUE, 3/8” x 26” (Tilt Cylinder Rod End) 2. RED, 3/8” x 26” (Tilt Cylinder Butt End) 3. YELLOW, 3/8” x 26” (Lift Cylinder Rod End) 4.
ASSEMBLY Connecting Quick Attach Device (Optional) When Connecting an Attachment to the Loader Quick Hitch 1. Be sure both quick hitch pin levers are in the unlocked position, with the levers pointing up. Tilt the loader quick hitch forward, drive the loader into the attachment bracket and engage top of the quick hitch into the top of the attachment bracket. 2.
ASSEMBLY ASSEMBLY 5. On level ground, tilt the attachment down 90 degrees and lower it to the ground. Lower the loader further to slightly raise the front of the tractor of the tractor off the ground. Drive the tractor in reverse while the attachment is on the ground for 20-30 feet to insure the attachment does not disconnect. If the attachment disconnects during this process, discontinue the use of attachment and contact your dealer. Dismounting the Loader 1.
ASSEMBLY 8. Extend lift cylinders 6” to 8” to rotate top of loader uprights forward out of the mount, allowing tractor to be pushed rearward. Retract bucket cylinders until lower loader upright pins clear mount pin saddles and front tires (See Figure Asm-L-0003). 9. Move tractor rearward approximately 6”, being certain not to stretch hydraulic hoses. 11. Start tractor engine and release brakes. Slowly back tractor out of loader. Mounting Loader Mounting is basically reverse of dismounting.
OPERATION SECTION Operation Section 4-1
OPERATION RHINO 1625 LOADER OPERATION INSTRUCTIONS OPERATION READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards. (SG-2) Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.
OPERATION 1. Standard Equipment and Specifications • • Model 1625 Loaders are compatible with Kubota MX5100 Tractors. Each loader package includes the basic loader, mounting brackets, hydraulic plumbing, grill guard, quick attach device and bucket. 1625 MX5100 (A) * Maximum Lift Height at Pivot Pin 109.5” (B) * Maximum Lift Height under Level Bucket 98.
OPERATION 2. Operator Requirements OPERATION DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely.
OPERATION Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent. (SG-22) Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. (SG-23) Prolonged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions.
OPERATION OPERATION Repeated or substantial breathing of hazardous dusts, including crystalline silica, could cause fatal or serious respiratory disease including silicosis. Concrete, masonry, many types of rock, and various other materials contain silica sand. California lists respirable crystalline silica as a substance known to cause cancer. Operation of this equipment under certain conditions may generate airborne dust particles that could contain crystalline silica.
OPERATION 3. Tractor Requirements Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS. (SG-7) Tractor Requirements and Capabilities • • • ASABE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt Tractor Safety Devices .................
OPERATION 3.3 Tractor Ballast OPERATION Before operating tractor and loader, add sufficient counterweight so a minimum of 25% of the total weight is on the rear axle. Total weight includes weight of: tractor, loader, rated load in bucket, and counterweight. Rated load is lift capacity at full height at 500mm forward of bucket pivot point. (See Standard Equipment and Specifications).
OPERATION 4. Getting On and Off the Tractor Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completelystopped. (SG-12) 4.1 Boarding the Tractor Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) Never grasp control levers when mounting the machine.
OPERATION OPERATION Before dismounting the tractor and loader lower the loader to the ground or onto solid support blocks. Engage the loader valve travel lock to prevent inadvertent movement of the valve controls causing the loader to suddenly move and drop. Sudden dropping of the loader and attachment could result in serious injury.
OPERATION The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed.
OPERATION 6. Pre-Operation Inspection and Service OPERATION Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) Before each use, a pre-operation inspection and service of the implement and tractor must be performed.
OPERATION 6.2 Loader Pre-Operation Inspection and Service Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) Do not operate this Equipment with hydraulic oil or fuel leaking.
OPERATION The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times. • OPERATION • Ensure the manual canister is secured to the equipment with the operator’s manual inside. Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals.
OPERATION HYDRAULIC LINE INSPECTION • • • • Check for hydraulic leaks along hoses, cylinders and fittings. IMPORTANT: DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks. Inspect the condition of the valve weldment. Ensure fitting is properly connected Inspect condition of bushings. OPS-L-0018 BUCKET INSPECTION • • • • Ensure all pins are in place. Ensure each hydraulic cylinder is installed and retained correctly.
OPERATION Tractor PRE-OPERATION Inspection Tractor ID#______________________ Make____________________ OPERATION Date___________________________ Shift_____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the loader is resting on the ground or securely blocked up and all hydraulic pressure has been relieved. Condition at Start of Shift Item Specific Comments if not O.K.
OPERATION FRONT END LOADER PRE-OPERATION Inspection Front End Loader ID#_______________Make____________________ Date_____________________________Shift____________________ Condition at Start of Shift Item Specific Comments if not O.K.
OPERATION 7. Driving the Tractor and Loader OPERATION This Implement may be wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.
OPERATION Use extra care when turning or stopping. Allow for increased length and weight of added loader. The loader adds five to six feet of length in front of the tractor and significant weight. Allow extra distance when stopping or turning. Do not allow loader or attachment to contact solid objects. (SL-07) 7.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor.
OPERATION 7.3 Driving the Tractor and Loader OPERATION Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and loader. Moving slowly at first will also prevent the tractor from rearing up and loss of steering control. The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency.
OPERATION The Boom is designed only to position and operate the Bucket which is attached to it. Never attempt to lift, pull, or push other solid objects with the boom or bucket. Serious injury could result from a structural failure when the Boom is used for purposes other than those for which it was designed. (SBH-9) Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you.
OPERATION Carry the loader and attachment low when transporting to reduce the potential of the tractor tipping over. Transport on slopes only at slow speeds and use gradual turning angles. Tractor wheel contact with any wash out, drop off or ground obstruction with a raised loader could result in the tractor tipping over and causing serious injury. (SL-12) OPERATION Do not work from the loader or attachments. Do now allow any riders on the loader, tractor or attachments.
OPERATION Do not operate the loader from the ground. Operate the tractor and loader only while seated in the tractor seat with the seatbelt fastened. The loader could fall crushing a person resulting in serious injury or death. (SL-16) Use extreme care when piling material above 6 feet high. Material could shift and fall onto the operator or bystanders. The material could crush or suffocate the operator or bystander resulting in serious injury or death.
OPERATION OPERATION Operate the tractor and loader only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never operate in darkness or foggy conditions where you cannot clearly see at least 100 feet in front and to the sides of the tractor. Make sure you can clearly see bystanders, ditches, steep slopes, drop-offs, overhead obstructions, power lines, and debris or obstruction in the travel path.
OPERATION Always have a heavy attachment, such as a bucket mounted on loader when it is removed from tractor. It is important not to put excessive weight on parking stands with lift cylinder retraction. Damage may result. Before starting any operation, the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator, bystanders, and equipment.
OPERATION OPERATION Ease lever back toward you to lift and roll back bucket. Lift and roll back of bucket will increase efficiency because... A level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort. NOTE: Do not be concerned if the bucket is not completely filled during each pass. Maximum productivity is determined by the amount of material loaded in a given period of time. Time is lost if two or more attempts are made to fill the bucket on each pass.
OPERATION LIFTING THE LOAD When lifting the load, keep the bucket positioned to avoid spillage. Attachment can be adjusted by using bucket cylinders. OPERATION CARRYING THE LOAD Position bucket below tractor hood for maximum stability and visibility, whether bucket is loaded or empty. 1625 01/11 © 2011 Alamo Group Inc.
OPERATION OPERATION Use extreme care when operating loader on a slope, keep bucket as low as possible. This keeps center of gravity low and will provide maximum stability. DUMPING THE BUCKET Lift bucket high enough to clear side of vehicle. Move tractor in as close as possible to side of vehicle, then dump bucket. LOWERING THE BUCKET After bucket is dumped, back away from vehicle while lowering and rolling back bucket. 1625 01/11 © 2011 Alamo Group Inc.
OPERATION OPERATING WITH FLOAT CONTROL During hard surface operation, keep bucket level and put lift control in float position to permit bucket to float on working surface. If hydraulic down pressure is exerted on bucket, it will wear faster than normal. 1625 01/11 © 2011 Alamo Group Inc. Operation Section 4-29 OPERATION Float will also prevent mixing of surface material with stockpile material. Float position will reduce the chance of surface gouging when removing snow or other material.
OPERATION LOADING FROM A BANK Choose a forward gear that provides sufficient ground speed for loading. OPERATION Exercise caution when undercutting high banks. Dirt slides can be dangerous. Load from as low as possible for maximum efficiency. Loader lift and breakaway capacity diminish as loading height is increased. Side cutting is a good technique for cutting down a big pile.
OPERATION Another method for large dirt piles is to build a ramp approach to the pile. 1625 01/11 © 2011 Alamo Group Inc. Operation Section 4-31 OPERATION It is important to keep the bucket level when approaching a bank or pile. This will help prevent gouging the work area.
OPERATION PEELING AND SCRAPING OPERATION Use a slight bucket angle, travel forward and hold lift control forward to start the cut. Make a short angle cut and break out cleanly. With bucket level, start a cut at notch approximately 2 inches deep. Hold depth by feathering bucket control to adjust cutting lip up or down. When front tires enter the notch, adjust lift cylinder to maintain proper depth. Make additional passes until desired depth is reached.
OPERATION LOADING LOW TRUCKS OR SPREADERS FROM A PILE For faster loading, minimize angle of turn and length of run between pile and spreader. Back grade occasionally with a loaded bucket to keep working surface free of ruts and holes. Also, hold lift control forward so full weight of bucket is scraping ground. Approach pile with a level bucket. 1625 01/11 © 2011 Alamo Group Inc. Operation Section 4-33 OPERATION Do not roll bucket over and attempt to backgrade.
OPERATION BACKFILLING OPERATION Poor methods actually move no more dirt and make it more difficult to hold a level grade. Do not use bucket in dumped position for bulldozing. This method, shown above, will impose severe shock loadings on dump linkage, bucket cylinder and tractor. 1625 01/11 © 2011 Alamo Group Inc.
OPERATION Leave dirt in bucket. Dumping on each pass wastes time. 1625 01/11 © 2011 Alamo Group Inc. Operation Section 4-35 OPERATION Operate tractor at right angles to ditch. Take as big a bite as tractor can handle without lugging down.
OPERATION OPERATION Leave dirt which drifts over side of bucket for final cleanup. Pile dirt on high side for easier backfilling on a slope. HANDLING LARGE HEAVY OBJECTS 1. 2. 3. Using front end loaders for handling large heavy objects such as large round or rectangular bales, logs and oil drums is not recommended. Handling large heavy objects can be extremely dangerous due to: • Danger of tractor rolling over. • Danger of up-ending tractor.
OPERATION 7.6 Operating Bale Spear Operate the bale spear using extreme caution. Sharp points on bale spear can cause serious injury or death. Because of size and weight of large bales, extreme care must be taken in handling them. Be aware of forces acting on stacked bales due to gravity and keep workers far from zones of potential hazard from shifting or falling bales. DO NOT ALLOW BYSTANDERS! Keep bale spear and loader boom clear of overhead lines.
OPERATION OPERATION Carry bales as low to the ground as possible to allow maximum visibility and avoid tipping. 8. Loader Storage Always have a heavy attachment, such as a bucket mounted on loader when it is removed from tractor. It is important not to put excessive weight on parking stands with lift cylinder retraction. Damage may result. Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed.
OPERATION 9. Transporting the Tractor and Implement Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules: Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement.
OPERATION Lower the loader to the bed of the truck or trailer when transporting the tractor and loader with a truck. Measure to ensure the transport height does not exceed the legal limits. Contact with overhead obstructions or power lines can cause property damage or serious injury. (SL-34) OPERATION In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key.
OPERATION Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) The SMV (Slow-Moving Vehicle) emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed. SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility.
OPERATION 9.1 Hauling the Tractor and Implement OPERATION Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. OPS-U- 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement. Consult an authorized dealer to determine the proper equipment required.
OPERATION 10. Troubleshooting Guide POSSIBLE CAUSE POSSIBLE REMEDY Loader slow or will not lift and/or dump Hydraulic oil too heavy. Change to proper oil. Oil filter plugged. Hydraulic pump worn. Oil line restricted or leaking. Cylinder leaks internally. Faulty relief valve (tractor). Clean or replace filter. Repair or replace pump. Check all hoses and tubes for leaks, damage or restrictions. Replace damaged or restricted hoses or tube oil lines. Inspect, clean, repair or replace valve.
MAINTENANCE SECTION Maintenance Section 5-1
MAINTENANCE READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards. (SG-2) MAINTENANCE Never interfere with factory-set hydraulic calibrations. Any change in calibration could cause a failure of the equipment and may result in injury. (SBH-13) Always maintain the safety signs in good readable condition.
MAINTENANCE Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If fuel is spilled, move machine away from the area of the spill and avoid creating any source of ignition until the fuel has evaporated. (SBH-49) Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components.
MAINTENANCE Lubrication Schedule MAINTENANCE Before operating your Loader, take the time to inspect and repair any damage to the machine or tractor. Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation. Grease Fittings Lubricate all grease fittings: one at each end of lift boom arms and one at rod and base ends of each lift and bucket cylinders.
MAINTENANCE Daily Maintenance Regular maintenance of your loader and hydraulic system will insure maximum loader efficiency and long life. 1. Check fluid level of tractor hydraulic system before starting each day’s operation. If necessary, add hydraulic oil as recommended in your tractor operator’s manual. 2. After every four hours of operation, lubricate all sixteen grease fittings 3. After every ten hours of operation, check all hardware and tighten where required.
MAINTENANCE Storage MAINTENANCE Never crawl under or allow children to play around or on a loader that is disconnected from the tractor. The loader could fall crushing a person resulting in serious injury or death. (SL-13) Do not remove the attachment from the loader when the loader is disconnected from the tractor. The attachment stabilizes the loader. If the attachment is removed, the loader will fall and could result in serious injury. (SL-26) Only disconnect and store the loader on firm flat ground.
MAINTENANCE 3. Do not remove attachment from stored loader. 1625 01/11 © 2011 Alamo Group Inc. Maintenance Section 5-7 MAINTENANCE 4. Do not allow children to play on or around loader.
MAINTENANCE Proper Torque for Fasteners The chart lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text. MAINTENANCE RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL* NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil.
MAINTENANCE MAINTENANCE 1625 01/11 © 2011 Alamo Group Inc.
MAINTENANCE MAINTENANCE 1625 01/11 © 2011 Alamo Group Inc.
RHINO LIMITED WARRANTY 1. 2. LIMITED WARRANTIES 1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship. 1.02.
TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety requirements of tractor operators: REQUIRED OF THE OWNER: 1.
1625 LOADER 1625 -SOM-1/11 Printed U.S.
