INSTALLATION AND OPERATING MANUAL Series HV, HVR Globe Shut-off or Control V alve Keep for fut ure use! This operating manual must be strictly observed before transport, installation, commissioning etc. in order avoid endangering. Subject to change w ithout notice. Reproduction is generally permitted with indication of th e source.
Installation and Operating Manual Series HV, HVR List of Contents 1 Technical data.....................................3 1.1 1.2 1.3 1.4 1.5 1.6 2 7 Malfunctions ....................................... 9 Notes on safety ...................................6 8 Maintenance...................................... 10 6.3 For the customer / operator ..................... 6 Inadmissible modes of operation........... 6 Intended use ............................................ 7 Transport and storage......
Installation and Operating Manual Series HV, HVR 1 Technical data Manufacturer: Weight: Richter Chemie-Technik GmbH Otto-Schott-Str. 2 D-47906 Kempen Telephone : +49 (0) 2152 146-0 Fax: +49 (0) 2152 146-190 E-Mail : richter-info@richter-ct.com Internet: http://www.richter-ct.com 15 20 25 40 50 65 80 100 ASME -- -- 1“ 1½“ 2“ --- 3“ 4“ ca.
Installation and Operating Manual Series HV, HVR 1.2 Name plate, CE and body markings 1.3 Tightening torques The stainless steel name plate is firmly riveted to the body. If the operator attaches his identification, it must be ensured that the valve matches the application in question. Example of name plate with CE marking: All screws greased, tighten in diametrically opposite sequence! The tightening torques for pipe screws and body screws mentioned must not be exceeded.
Installation and Operating Manual Series HV, HVR Seat and packing nut Seat Tightening torque DN [mm] [inch] 15 20 25 40 50 65 80 100 1.5 --1 1½ 2 -3 4 1.4 Pressure-temperature diagram Packing nut Tightening torque [Nm] [in-lbs] [Nm] 3 3 6 12 16 16 28 30 26,5 26,5 26,5 106 141,5 141,5 248 265,5 7 7 7 7 7 7 7 7 [in-lbs] 62 62 62 62 62 62 62 62 Flow rates, kv100 (Cv) HVR with control plug Nom. diameter [mm] [inch] 15 -- 20 -- 25 1 Nom.
Installation and Operating Manual Series HV, HVR HV with on-off plug 1.6 Nom. size with max. seatø kv100 Cv [mm] [mm] [m /h] 3 [USgpm] 15 20 25 40 50 65 80 100 2 --1 1½ 2 -3 4 15 20 25 40 50 50 80 96 5 5 13 30 45 45 111 160 6 6 15 35 52 52 129 186 Screw-in tool for seat Nom. diameter [mm] [inch] 15, 20 25 40 50, 65 80 100 -1“ 1½“ 2“ 3“ 4“ Article No.
Installation and Operating Manual Series HV, HVR 3 Safety notes for applications in potentially explosive areas based on the Directive 94/9/ EC (Atex 95) The valves are intended for use in a potentially explosive area and are therefore subject to the conformity assessment procedure of the directive 94/9/EC (ATEX).
Installation and Operating Manual Series HV, HVR 4 Transport and storage It is imperative, for all transport work, to observe generally accepted engineering practice and the accident prevention regulations. The valve is supplied with flange caps. Do not remove them until just before installation. They protect the plastic surfaces against dirt and mechanical damage. Handle the goods being transported with care. During transport the valve must be protected against impacts and collisions.
Installation and Operating Manual Series HV, HVR 6 Operation 6.1 Initial commissioning Normally, the globe shut-off valves have been tested for leaks with air or water. Prior to initial operation check cover screws. For torques see Section 1.3. Unless otherwise agreed, there could be residual amounts of water in the flow section of the ball valve; this could result in a possible reaction with the medium.
Installation and Operating Manual Series HV, HVR 8 Maintenance To prevent leaks, a regular check of the connection screws should be made in line with the operating requirements. For torques, see Section 1.3. Spare parts are to be ordered with all the details in acc. with the valve identification. Only original spare parts may be installed. The seat is marked with: The plug is marked with: 8.1 Dismantling 8.1.1 Dismantling plug Move plug 204 into the open position.
Installation and Operating Manual Series HV, HVR DN 80 and DN 100 (3" and 4") Unscrew groove nuts 509/1 off the handwheel hub 230. Now proceed as described under DN 25 - DN 65. 8.2 Assembly 8.2.2 Replacing seat A screw-in tool is required for the assembly and dismantling of the seat. The article numbers for the individual nominal sizes are listed in Section 1.6. The new seat must be carefully protected prior to assembly. The sealing edge and the sealing surface for the plug must not be damaged. 8.2.
Installation and Operating Manual Series HV, HVR 9 Drawings 9.
Installation and Operating Manual Series HV, HVR 9.
Safety Information / Declaration of No Objection Concerning the Contamination of Richter-Pumps, -Valves and Components 1 SCOPE AND PURPOSE Each entrepreneur (operator) carries the responsibility for the health and safety of his employees. This extends also to the personnel, who implements repairs with the operator or with the contractor. Enclosed declaration is for the information of the contractor concerning the possible contamination of the pumps, valves and component sent in for repair.
Declaration about the Contamination of Richter Pumps, -Valves and Components The repair and/or maintenance of pumps, valves and components can only be implemented if a completely filled out declaration is available. If this is not the case, delay of the work will occur. If this declaration is not attached to the devices, which have to be repaired, the transmission can be rejected. Every aggregate has to have it’s own declaration.
FAX Fax No. () Pages (incl. cover sheet) () To: () Contact person: () Your order No.: Our Kom. No.: Reference: () () () Extension: - () E-Mail Address: () Date: () Serial No.: () Dear Sirs, The compliance with laws for the industrial safety obligates all commercial enterprises to protect their employees and/or humans and environment against harmful effects while handling dangerous materials.
