INSTALLATION AND OPERATING MANUAL Series KK/F, KKP/F, KK/FU, KKP/FU SandwichBall Valve Keep for future use! This operating manual must be strictly observed before transport, installation, operation and maintenance Subject to change without notice. Reproduction is generally permitted with indication of the source.
Series KK/F, KKP/F, KK/FU, KKP/FU Page 2 List of Contents List of Contents 2 Relevant documents 2 1 Technical data 3 1.1 1.2 1.3 1.4 Name plate, CE and body markings ............ 3 Tightening torques ....................................... 4 Pressure-temperature-diagram ................... 4 Torques in Nm for ball valves ...................... 5 2 Notes on safety 3 Safety notes for applications in potentially explosive areas based on the Directive 94/9/ EC (Atex 95) 6 3.1 Intended use ...........
Series KK/F, KKP/F, KK/FU, KKP/FU 1 Page 3 Technical data Manufacturer: Dimensions and individual parts: Richter Chemie-Technik GmbH Otto-Schott-Str. 2 D-47906 Kempen Telephone : +49 (0) 2152 146-0 Fax: +49 (0) 2152 146-190 E-Mail : richter-info@idexcorp.com Internet: http://www.richter-ct.com See sectional drawings in Section 10. Designation : 1.
Series KK/F, KKP/F, KK/FU, KKP/FU Body identification : The following are visible on the body according to DIN EN 19 and AD 2000 A4: Nominal size Page 4 1.3 Pressure-temperature-diagram For PFA-ball Rated pressure Body material Manufacturer's identification Melt number/Foundry identification Foundry date 1.2 Tightening torques All screws greased, tighten in diametrically opposite sequence! The tightening torques for pipe screws and body screws mentioned must not be exceeded.
Series KK/F, KKP/F, KK/FU, KKP/FU 1.4 Page 5 Torques in Nm for ball valves * Seat rings = PTFE/carbon low-cavity Torques apply to balls Al2O3 or FEP/PFA with metal core. Test medium water 20 °C; depending on medium - e.g. dry gases or viscous or crystallising fluids - the torques may be higher. If the actuator is to be rated by Richter, we request detailed information. Observe operating limits acc. to pressure-temperature diagram.
Series KK/F, KKP/F, KK/FU, KKP/FU Ball valves which are used as end valves must be sealed with a blind flange at the free connection end or appropriately secured against unauthorised activation. Fire protection to DIN EN ISO 10497 is not possible (plastic lining and plastic components). 3 Page 6 2.3 Improper operation The operational reliability of the valve supplied is only guaranteed if it is used properly in accordance with Section 2.1 of this operating manual.
Series KK/F, KKP/F, KK/FU, KKP/FU Page 7 Increased wear to the valve can be expected with the conveyance of liquids containing abrasive constituents. The inspection intervals are to be reduced compared with the usual times. Actuators and electric peripherals, such as temperature, pressure and flow sensors etc., must comply with the valid safety requirements and explosion protection provisions. The valve must be grounded.
Series KK/F, KKP/F, KK/FU, KKP/FU 6 Page 8 Installation Examine valve for in-transit damage, damaged ball valves must not be installed. Before installation the valve and the connecting pipe must be carefully cleaned to remove any dirt, especially hard foreign matter. During installation, pay attention to the correct tightening torque, aligned pipes and tension-free assembly. Ensure that a remotely actuated actuator cannot be accidentally switched on. 6.1 6.
Series KK/F, KKP/F, KK/FU, KKP/FU 7.3 Shutdown The local regulations are to be observed when dismantling the valve. Prior to undoing the flange connection ensure, that the plant is depressurised and emtied. 8 Prior to starting any repair work, the valve is to be thoroughly cleaned. Even if the valve has been properly emtied and rinsed, residual medium may still be found in the valve, After dismantling, immediately protect the valve flanges against mechanical damage with flange caps. See also Section 6.
Series KK/F, KKP/F, KK/FU, KKP/FU 9.1.2 Dismantling of the packing gland and stem Page 10 9.3 Dismantling KK/FU (KHK) 9.3.1 Dismantling of seat ring and ball After dismantling the seat rings and ball, as described in Section 9.1.1, the packing gland and stem are dismantled as follows: Dismantle lever 203 and actuator 850. Undo hex. screw 901/1 of the grounding rope 532. Undo hex. nut 920/2 and remove cup spring cage. Force stem 202 downwards with a rubber hammer and remove.
Series KK/F, KKP/F, KK/FU, KKP/FU 10 Page 11 Drawings 10.1 Legend KK/F DN 15-100 103 109 200 202 203 401 402/1 405 500 body centre piece transition cover ball stem lever seat ring packing ring thrust ring ring 504 cup spring cage includes: 232 support disc plain bearing 300 profiled sheet 533 cup spring 950/1 530 532 554/1 901/1 905/1 920/x distance bushing grounding rope washer hex. screw headless screw hex.
Series KK/F, KKP/F, KK/FU, KKP/FU 10.
Series KK/F, KKP/F, KK/FU, KKP/FU 10.
Series KK/F, KKP/F, KK/FU, KKP/FU 10.
Series KK/F, KKP/F, KK/FU, KKP/FU Page 15 10.7 Dimensional drawing KK/F, KK/FU DN H1 H5 H HL L L4 L5 B B1 B2 Kugel Innen-Ø max. Kugel Innen-Ø min. 9520-060-en TM 7692 mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) Revision 02 Edition 11/2009 25 40 50 65 80 100 150 (1“) 44 (1.73) 70,5 (2.78) 120 (4.72) 150 (5,91) 75 (2.95) 15,5 (0.61) 44 (1.73) 76 (2.99) 40 (1.57) 36 (1.41) 25 (0.98) 24 (0.94) (1.5“) (2“) 73 (2.
Series KK/F, KKP/F, KK/FU, KKP/FU Page 16 10.8 Dimensional drawing KKP/F, KKP/FU DN H1 H2 H3 H4 L L1 L2 L3 Kugel Innen-Ø 9520-060-en TM 7692 mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) Revision 02 Edition 11/2009 25 40 50 65 (1“) 44 (1.73) (1.5“) 69 (2.72) (2“) 75 (2.95) 90 (3.54) 100 (3.94) 25 (0.98) 40 (1.57) (2.5“) 73 (2.87) 60 (2.36) 115 (4.53) 50 (1.97) 80 100 150 (3“) 105 (4.13) (4“) 113 (4.45) 80 (3.15) (6“) 159 (6.26) 100 (3.
A Unit of IDEX Corporation Konformitätserklärung nach Richtlinie 97/23/EG für Richter Chemie-Technik GmbH Armaturen Declaration of conformity according the directive 97/23/EG for Richter Chemie-Technik GmbH valves Hiermit erklärt die Richter Chemie-Technik GmbH die Konformität der gelieferten Armaturen gemäß der Richtlinie 97/23/EG (Druckgeräterichtlinie). Herewith Richter Chemie-Technik GmbH declares the conformity of the delivered valves according to the directive 97/23/EG (Pressure Equipment Directive).
Safety Information / Declaration of No Objection Concerning the Contamination of Richter-Pumps, -Valves and Components 1 SCOPE AND PURPOSE Each entrepreneur (operator) carries the responsibility for the health and safety of his employees. This extends also to the personnel, who implements repairs with the operator or with the contractor. Enclosed declaration is for the information of the contractor concerning the possible contamination of the pumps, valves and component sent in for repair.
Declaration about the Contamination of Richter Pumps, -Valves and Components The repair and/or maintenance of pumps, valves and components can only be implemented if a completely filled out declaration is available. If this is not the case, delay of the work will occur. If this declaration is not attached to the devices, which have to be repaired, the transmission can be rejected. Every aggregate has to have it’s own declaration.
FAX Fax No. () Pages (incl. cover sheet) () To: () Contact person: () Your order No.: Our Kom. No.: Reference: () () () Extension: - () E-Mail Address: () Date: () Serial No.: () Dear Sirs, The compliance with laws for the industrial safety obligates all commercial enterprises to protect their employees and/or humans and environment against harmful effects while handling dangerous materials.
