® INNOVATION IN MOBILITY ™ RDO2700 Series Power Swing Door Operator PRINT Service Manual 02/14/02 32DDO04.A U.S.
This Ricon service manual is for use by qualified service technicians, and is not intended for use by nonprofessionals (do-it-yourselfers). The manual provides essential instructions and reference information, which supports qualified technicians in the correct installation and maintenance of Ricon products. Qualified service technicians have the training and knowledge to perform maintenance work properly and safely.
REVISION RECORD REV PAGES DESCRIPTION OF CHANGE ECR/ECO 32DDO04. A All New release, in two-book format. 3882/4864 END OF LIST ii 32DDO04.
TABLE OF CONTENTS Chapter: I. INTRODUCTION ........................................................................................................................ 1-1 A. B. C. D. RICON ONE-YEAR LIMITED WARRANTY ................................................................................................... 1-1 SHIPMENT INFORMATION .......................................................................................................................... 1-3 GENERAL SAFETY PRECAUTIONS ..................
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I. INTRODUCTION T he RICON RDO2700 Series Power Swing Door Operators open and close swing-type van doors. They are designed to operate in most full size vans, and can provide up to 90° of motion for each door. The operators have adjustable linkage that provides exact positioning of each open door. Further adjustment is available at the heavy, splined connection between the operator and its linkage arm. The door operators are installed on the vehicle floor, adjacent to the door hinges.
RICON CORPORATION ONE-YEAR LIMITED WARRANTY Ricon Corporation (Ricon) warrants to original purchaser of this product that Ricon will repair or replace, at its option, any part that fails due to defective material or workmanship as follows: • Repair or replace parts for a period of one year from date of purchase. If You Need to Return a Product: Return this Ricon product to your installing dealer. Please give as much advance notice as possible and allow a reasonable amount of time for repairs.
B. SHIPMENT INFORMATION Ricon does not sell directly to the user because of the specialized nature of this product. The product is distributed through a worldwide network of authorized Ricon service technicians who perform actual installation. • When the product is received, unpack it and check for freight damage. Claims for any damage should be made to freight carrier immediately. • Be sure installation kit contains all items listed on kit packing list.
• COMPONMENT TERMINOLOGY The references used throughout this manual are illustrated in Figure 1-1 and defined in Table 1-1. Refer to Chapter IV, “Spare Parts” for more details. FIGURE 1-1: RDO2700 SERIES POWER SWING DOOR OPERATOR TABLE 1-1: RDO2700 SERIES SWING POWER DOOR OPERATOR TERMINOLOGY REF. NAME DESCRIPTION 1 Right Motor Opens and closes the right van door. 2 Van Doors Doors that are controlled by the Swing Power Door Operators.
II. INSTALLATION T he chapter provides instructions for installing the RICON RDO2700 Series Power Swing Door Operators into most vans. Custom installations are also possible in other types of vehicles. Please contact Ricon Product Support for assistance if a question arises that is not covered here; it is impractical to provide specific information in this manual for every possible application. WARNING! THIS RICON PRODUCT REQUIRES A COMPLEX AND DELICATE INSTALLATION.
D. FINAL ADJUSTMENTS 1. Refer to Figure 2-2. As packaged, the power door operators are in the "door closed" position. The rod ends should be adjusted as shown: FIGURE 2-2: ROD ADJUSTMENT 1. Refer to Figure 2-3. Fasten the rods to the door brackets. With the Swing Power Door Operator units in the closed position, place the door brackets against doors. Close the doors and use tape to mark the ends of the motors' mounting plates. FIGURE 2-3: MOTOR LOCATION 2. Refer to Figure 2-4.
E. INSTALLATION COMPLETION 1. 2. 3. 4. 5. 6. F. If power door operators are installed in side door, reinstall stepwell cover. Reinstall all doorstops and latches, where applicable, to the vehicle. Reinstall door plastic moisture barriers. Use door flange washer to cover the interior panel exit holes for the actuator arms. Reinstall interior panels and reinstall actuator arms to the door operators. Reinstall door trim, carpet, plywood, molding, wall paneling or any other material that has been removed.
FIGURE 2-5: DECAL LOCATIONS AND PART NUMBERS 2-4 32DDO04.
III. MAINTENANCE R egular routine maintenance of the RICON RDO2700 Series Power Swing Door Operators is required to provide optimum performance. During the Ricon warranty period, maintenance inspections must be performed by an authorized Ricon service technician at least once every six months, or sooner depending on usage. After the warranty period, maintenance inspections are recommended for the same time intervals. WARNING! THIS RICON PRODUCT IS HIGHLY SPECIALIZED.
B. TROUBLESHOOTING GUIDE The troubleshooting guide is designed to provide a logical starting point to locate general problems that could occur with the power door operators. However, not all possible problems or combinations of problems are listed. For troubleshooting the door operators, refer to Table 3-2. The guide does not incorporate routine safety precautions or preliminary procedures and assumes that the vehicle battery is fully charged and the battery terminals/connectors are clean and tight.
C. ELECTRICAL WIRING DIAGRAM 1. DIAGRAM LEGEND a. Color Codes TABLE 3-3: COLOR CODE DEFINITIONS CODE COLOR CODE COLOR BK Black R Red BL Blue VI Violet BR Brown VI/BK GN Green W GN/BK O O/BK Green w/black W/O Orange Y Orange w/black Y/BK Violet w/black White White w/orange Yellow Yellow w/black END OF TABLE b. Connectors Refer to Figure 3-1. The standard electrical connectors used by Ricon are Molex .062" Series.
d. Symbols FIGURE 3-2: DIAGRAM SYMBOLS 2. DOOR OPERATOR LIMIT SWITCH STATE DESCRIPTION Refer to Figure 3-3. The limit switch actuation diagram shows the state of all limit switches as the doors go from fully closed to fully open. The solid (? ) line indicates the normally closed circuit is active, while the two thin lines (=) indicate the normally open circuit is active. The dotted lines (? ? ? or ? ? ) are used to show the switch states beyond the normal travel boundaries of the door.
FIGURE 3-4: RDO2700 ELECTRICAL WIRING DIAGRAM 32DDO04.
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IV. SPARE PARTS T his chapter contains parts diagrams and lists for the RICON RDO2700 Series Power Swing Door Operator. The parts diagrams are the 3D exploded view of the components referenced by numbers. The accompanying parts list contains the part reference number, description, quantity used, and the Ricon stock number. For parts identification, locate the part on the appropriate drawing and note the reference number.
FIGURE 4-1: POWER DOOR OPERATOR RDO2700 SERIES 4-2 32DDO04.
POWER DOOR OPERATOR RDO2700 SERIES SERIAL No's. 200000 - PRESENT REF. DESCRIPTION QTY. 1 2 3-1 3-2 4 CS-10-32 X 0.375 PAN PHIL (BAG OF TEN) WASHER #10 SPLIT LOCK COVER SWINGER-RH. COVER SWINGER-LH. HARNESS-SWINGER, UNIVERSAL 4 4 1 1 1 19718 28272 01707R 01707L R27-1000 5 6 7 8-1 8-2 RELAY, SPDT, 12VDC BOSCH WASHER #8 SPLIT LOCK MS 8-32 X 3/8 PHIL PAN BRIDGE-BEARING BRIDGE-BEARING LH.
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