RIELLO 40 SERIES MODELS 40 F3 & F5 EQUIPPED WITH ELECTRONIC AIR SHUTTER INSTALLATION & OPERATING MANUAL RESIDENTIAL OIL BURNERS NOTE: The settings in this manual are for retrofit applications. If this burner is being installed on a packaged unit (burner comes with the boiler or furnace), then follow the settings on the OEM page, as settings may differ. Burner is set for a single line system.
TABLE OF CONTENTS TECHNICAL DATA - Model F3 ...................................................................................... 3 TECHNICAL DATA – Model F5 ..................................................................................... 4 OIL BURNER COMPONENT IDENTIFICATION......................................................... 5 Serial Number Identification.............................................................................................. 5 INITIAL SET-UP ..............................
RIELLO 40 F3 TECHNICAL DATA E E1 B F D A C DIMENSIONS MODEL F3 A B C 8 15/32 9 59/64 6 15/32 Inches 215 252 164 mm E1: 10-inch long (254mm) tubes are also available. D E F 3 1/2 89 6 152 8 29/32 226 SPECIFICATIONS NO heavier than # 2 FUEL OIL 0.50 to 0.95 US GPH 70,000 to 133,000 BTU/h 120V 60Hz (+ 10% - 15%) 155 Watts 3250 rpm Run Current 2.2 AMP 12.
RIELLO 40 F5 TECHNICAL DATA E E1 B F D A C DIMENSIONS MODEL F5 A B C 9 11/64 10 11/16 7 3/32 Inches 233 272 180 mm E1: 10-inch long (254mm) tubes are also available. D E F 3 1/2 89 6 152 9 13/32 239 SPECIFICATIONS NO heavier than # 2 FUEL OIL 0.75 to 1.65 US GPH 105,000 to 231,000 BTU/h 120V 60Hz (+ 10% - 15%) 175 Watts 3250 rpm - 2.2 AMP 12.
OIL BURNER COMPONENTS IDENTIFICATION 11 10 12 13 9 8 1 7 2 3 6 4 5 STANDARD RIELLO OIL BURNER MODELS 40 F3 & 40 F5 BURNER KEY COMPONENTS 1. 530 SE/C INTEGRATED PRIMARY CONTROL 2. PRIMARY CONTROL SUB-BASE 3. FUEL UNIT (PUMP) 4. PSC MOTOR 5. CAPACITOR 6. AIR ADJUSTMENT AND SHUTTER 7. ELECTRONIC AIR SHUTTER ASSY. 8. WIRE HARNESS FOR AIR SHUTTER 9. COMBUSTION HEAD WITH DRAWER ASSY. 10. SEMI FLANGE 2 PIECES 11. UNIVERSAL MOUNTING FLANGE & GASKET 12.
ASSEMBLY OF AIR TUBE TO BURNER CHASSIS The air tube and drawer assembly are shipped in a carton separate from the burner chassis. Choose the proper air tube length to obtain the tube insertion for the specific installation. A) Remove the AIR TUBE and BURNER CHASSIS from their respective cartons. B) Remove the DRAWER ASSEMBLY (1) from inside the AIR TUBE by loosening the screw (2). Carefully pull the DRAWER ASSEMBLY out of the AIR TUBE, install the required nozzle (see page 8) and set aside.
METHOD 1 – UNIVERSAL MOUNTING FLANGE A) Insert the two BOLTS (1) into the UNIVERSAL MOUNTING FLANGE (10) from the flat side, ensuring the bolt heads are flush with the flat surface. Secure in place using two special CHROME NUTS (2) provided. B) Position the MOUNTING GASKET (3) between the flat surface of the UNIVERSAL MOUNTING FLANGE (10) and the appliance.
METHOD 3 – PEDESTAL MOUNT Secure the MOUNTING FLANGE to MOUNTING PEDESTAL using the hardware provided with the pedestal. Secure burner to MOUNTING FLANGE as in METHOD 1, item A, C and D. NOTE: It is suggested that the pedestal be anchored in position on the floor by installing brackets over the pedestal tube and securing brackets to the floor.
APPLICATION FIELD WIRING WIRING DIAGRAM SHOWN BELOW FOR STANDARD RIELLO 530 SE/C PRIMARY CONTROL BOX INSTALLATION NOTE: ELECTRONIC AIR SHUTTER REQUIRES A CONSTANT 120V POWER SUPPLY TO THE AUX TERMINAL, FAILURE TO PROVIDE THIS WILL RESULT IN NO BURNER OPERATION OR AIR SHUTTER WILL NOT CLOSE. RECOMMENDED FIELD WIRING FOR TYPICAL APPLICATIONS 120V OPERATED SYSTEMS L AUX N L AUX AIR SHUTTER MOTOR. 4 N 24V OPERATED SYSTEMS AIR SHUTTER MOTOR.
NOZZLE PLACEMENT A) Determine the proper firing rate for the boiler or furnace units, considering the specific application, and then use the Burner Setup charts on page 15 to select the proper nozzle and pump pressure to obtain the required input from the burner. B) Remove the NOZZLE ADAPTER (2) from the DRAWER ASSEMBLY by loosening the SCREW (1). C) Insert the proper NOZZLE into the NOZZLE ADAPTER and tighten securely (Do not over tighten).
ELECTRODE SETTING IMPORTANT: THIS DIMENSIONS MUST BE OBSERVED AND VERIFIED. 5/32" - 4mm 13/64" 5mm 5/64" to 7/64" or 2 to2.5mm TURBULATOR SETTING A) Loosen NUT (1), and then turn SCREW (2) until the INDEX MARKER (3) is aligned with the correct index number as per the Burner Setup charts, or OEM specifications given with the appliance. B) Retighten the RETAINING NUT (1). NOTE: OEM specifications take priority over retrofit 3 specifications shown in this manual.
SINGLE LINE (GRAVITY FEED SYSTEM) A) The burner is shipped configured for use in single line applications. No changes to the oil pump are required for use in single line applications. NOTE: If the pump cover (1) is removed for any reason, be sure the O-ring (2), is properly seated in the pump cover (1) before re-attaching the pump cover to the pump housing. SINGLE LINE SYSTEM -PIPE LENGTHS H 3/8” OD 1/2” OD FT M FT M FT M 1.5 0.5 33 10 65 20 3.0 1.0 65 20 130 40 5.0 1.5 130 40 260 80 6.5 2.
line system, supply and return lines should be the same diameter and both should extend to the same depth inside the fuel tank. Be sure there are no air leaks or blockages in the piping system. Any obstructions in the return line will cause failure of the pump shaft seal. Do not exceed the pipe lengths indicated in the tables on page 10. To install the by-pass plug: 1) Remove the return plug (7) 2) Install the by-pass plug (4) using the 2.
B) TWO LINE (LIFT SYSTEM) Turn off the main power source to the burner and remove the air tube cover. Shines a light source on the photocell (now visible where the air tube cover was removed), return power to the burner and activate the burner. With the light source in place, the burner will operate in prepurge only. When the pump is sufficiently purged, the hydraulic air shutter will open. Once the burner is purged, turn off the power source and replace the air tube cover. Return power to the burner.
BURNER ADJUSTMENT TABLES NON-RETROFIT APPLICATIONS If this burner is being installed in a packaged unit (i.e. Burner comes with a boiler or furnace), follow the installation and set-up instructions supplied with the heating appliance, as settings will differ from those shown in this manual. MODEL F3 BURNER SETUP CHART ACTUAL FIRING RATE 5% ± US GPH 0.50 0.60 0.75 0.80 0.95 NOZZLE SIZE GPH .40 x 60º/80º .50 x 60º/80º .60 x 60º/80º .65 x 60º/80º .75 x 60º/80º PUMP PRESSURE PSI BAR 160 11.0 150 10.4 150 10.
AMULET INSTALLATION INSTRUCTIONS (Required on some models) The amulets provided have been selected by Riello to protect the combustion tube from hot exhaust gases and flame. This protection may be needed in applications where the combustion tube opening in the combustion chamber refractory is larger than the tube outside diameter. The amulet has been sized to fit Riello Model 40 sizes F3 and F5 plus the Riello Model R35. When installing this amulet, handle it carefully.
AC AC T° T° open open RIELLO 40 SERIES OIL BURNER EQUIPPED WITH ELECTRONIC AIR CONSTANT UNITERUPTED 120V POWER SUPPLY CONSTANTAIR UNITERUPTED 120V POWER SUPPLY TO ELECTRIC SHUTTER ASSEMBLY TO ELECTRIC AIR SHUTTER ASSEMBLY ELECTRIC AIR SHUTTER MODES ELECTRIC AIR SHUTTER MODES BURNER MOTOR STOPS ~ ELECTRIC AIR SHUTTER CLOSES BURNER MOTOR STOPS ~ ELECTRIC AIR SHUTTER CLOSES ELECTRIC AIR SHUTTER OPENS ~ ONCE FULLY OPEN SWITCHES POWER TO BURNER MOTOR ELECTRIC AIR SHUTTER OPENS ~ ONCE FULLY OPEN SWITCHES
T° AC CONSTANT UNITERUPTED 120V POWER SUPPLY TO ELECTRIC AIR SHUTTER ASSEMBLY ELECTRIC AIR SHUTTER MODES BURNER MOTOR STOPS ~ ELECTRIC AIR SHUTTER CLOSES ELECTRIC AIR SHUTTER OPENS ~ ONCE FULLY OPEN SWITCHES POWER TO BURNER MOTOR ELECTRIC AIR SHUTTER CLOSED ~ WAITING FOR CALL FOR HEAT RIELLO 40 SERIES OIL BURNER EQUIPPED WITH ELECTRONIC AIR SHUTTER NO FLAME OPERATIONAL SEQUENCE POWER STANDY BY CALL FOR HEAT AIR SHUTTER MOTOR / PREPURGE IGNITION OIL VALVE FLAME LOCK OUT AIR SHUTTER THERMOSTAT OR LI
C6501000 F3-F5 I-O manual Rev4_3 19
No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 40 41 42 43 44 45 46 47 48 40 41 42 43 44 45 46 47 48 CODE F3 3007232 3007233 3006992 3006571 3006993 3005847 3007077 3007568 3007028 3007202 C7010002 3005719 3006925 3007203 3007029 3007156 3007268 3007087 3002278 3006553 3002279 C7001010 3000443 C7001034 3007315 3007316 3002280 • 3948876 3948976 3006968 3006977 3006966 3006965 3008627 3008629 3008633 3008634 3008630 3008631 3005869 3008623 3008626 • 3948877 3948975 3006968 300697
35 Pond Park Rd. Hingham, MA 02043 Phone: 781-749-8292 Toll Free: 800-992-7637 Fax: 781-740-2069 2165 Meadowpine Blvd. Mississauga, On L5H R2 Phone: 905-542-0303 Toll Free: 800-387-3898 Fax: 905-542-1525 BURNER START- UP FORM * Burner S/N.
assistance is required. Please complete this form, fax it or mail it at the address/fax above, or send an e-mail with the information listed below to: techservices@riellocanada.com INSTALLATION PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for combustion if the boiler/furnace room is enclosed. It may be necessary to create a window to permit sufficient air to enter the boiler/furnace room.
C6501000 F3-F5 I-O manual Rev4_3 23
35 Pond Park Road Hingham, MA 02043 Phone 781-749-8292 Toll Free 800-992-7637 Fax 781-740-2069 www.riellousa.com 2165 Meadowpine Blvd Mississauga, ON L5N 6H6 Phone 905-542-0303 Toll Free 800-387-3898 Fax 905-542-1525 www.riellocanada.
