4” Bandsaw w/Open Stand Owner’s Manual Model: 10-321 Record the serial number and date of purchase in your manual for future reference. Serial number: Date of purchase: For more information: www.rikontools.com or info@rikontools.com For Parts or Questions: Part #10-321M1 techsupport@rikontools.
Operator Safety: Required Reading IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following instructions must be followed at all times. There are certain applications for which this tool was designed. We strongly recommend that this tool not be modified and/ or used for any other application other than that for which it was designed. If you have any questions about its application, do not use the tool until you have contacted us and we have advised you.
ALWAYS DISCONNECT TOOLS. Disconnect tools before servicing and when changing accessories such as blades, bits, and cutters. ALWAYS AVOID ACCIDENTAL STARTING. Make sure switch is in “OFF” position before plugging in cord. NEVER LEAVE TOOLS RUNNING UNATTENDED. ALWAYS CHECK FOR DAMAGED PARTS. Before initial or continual use of the tool, a guard or other part that is damaged should be checked to assure that it will operate properly and perform its intended function.
Table of Contents Safety Warnings..................................................................................................................................................2 -3 Bandsaw Safety Rules ..........................................................................................................................3 Specifications ........................................................................................................................................4 Contents of Package ..........
ASSEMBLY 1. TOOLS REQUIRED FOR ASSEMBLY Description LIST OF LOOSE PARTS IN BAG Item Description Qty. Item Qty. 2-1/2” Dust port..........................................1 Phillips Screwdriver................................1 Hex Socket head cap screw M6x12..............2 Adjustable Wrench.................................1 Washer 6.........................................................2 Square...................................................1 Blade tension knob...........
3. INITIAL ASSEMBLY The 10-321 band saw is supplied partly assembled. Prior to use, the following items have to be assembled: Open Stand, 2-1/2” Dust Port, Table, Blade Tension Knob, Tool Holder, and Crank Handle. WARNING: To avoid injury, do not attempt to run or use this machine until all parts are assembled and working properly. A. Open Stand Assembly - Check contents against the parts list. Hint: All front and side panels assemble behind (inside) leg pieces.
E. Locate four hex bolts and four lock washers from the bag of loose parts used to mount the table. Mount the table to the upper table trunnion and install a bolt with washer in each hole, then tighten with a 13mm wrench. (See FIG. 3) I. Assemble the tool holder to the column of the band saw with two pan head screws. Locate two pan head screws from the bag of loose parts. Mount the tool holder to the column and install a pan head screw in each hole, then tighten with Phillips screwdriver. (See FIG.
KNOW YOUR BAND SAW Blade Tension Knob Blade Tension Indicator Door Locking Knob Blade Tracking Knob Upper Bandwheel Door Tool Holder Guide Post Adjusting Knob Blade Guides Switch Table Insert Upper Table Trunnion Lower Bandwheel Door Table Lower Table Trunnion 2-1/2” Dust Port Motor 4” Dust Port Drive Belt Tension ADJUSTMENTS 1. CENTERING THE TABLE A. Loosen the four Hex bolts mounting the table to the upper table trunnion. (See FIG. 10) FIG.
3. SETTING TABLE SQUARE BACK OF BLADE 6. CHANGING AND ADJUSTING THE SAW BLADE Place a square against the back (non-tooth) side of the saw blade. If you find that the table runs up hill or down hill as you feed the work piece, proceed as follows: This band saw is factory-equipped with a general-purpose wood cutting blade, the saw blade is set prior to delivery. To change the saw blade; the following procedure must be followed: A. Using a wrench, release the flange nut on the lower table trunnion.
8. SETTING THE CUTTING HEIGHT The Lower Blade Guide A. The upper blade guide should be set as close as practical against the work piece. B. To adjust this height, loosen the wing nut at the side of the upper wheel housing. (See FIG. 18) C. Set the blade guide to the required height by turning the guide post adjusting knob. D. Tighten the wing nut after setting proper height. A.
13. DRIVE BELT POSITIONS HIGH/LOW SPEED A. For the low speed 1620 ft/min, fit the belt to the front pulley on both the motor and bandwheel. (See FIG. 23) Front Motor Pulley B. For the high speed 3340 ft/min, the belt should be fitted to the rear pulley on both the motor and bandwheel. (See FIG. 24) Note: The rear bandwheel pulley is hidden from view. Rear Motor Pulley Front Bandwheel Pulley FIG. FIG. 23 23 FIG. 24 14. CHANGING THE DRIVE BELT A.
OPERATION WARNING: Before starting check if any part of your band saw is missing, malfunctioning, has been damaged or broken, such as the motor switch, or other operation control, a safety device or the power cord, turn the band saw off and unplug it until the particular part is properly repaired or replaced. FIG. 26 Blade Correct The saw blade cuts on a continuous downstroke. To avoid injury when hands are unavoidably near to the saw blade, they should be placed on either side of the blade (See FIG.
MAINTENANCE WARNING: To avoid injury due to unexpected starting, before cleaning or carrying out maintenance work, switch off and disconnect the band saw from the power source. FIG. 29 Never use water or other liquids to clean the band saw. Use a dry brush. Regular maintenance of the band saw will prevent unnecessary problems. Keep Inside Areas Clean A. Keep the table clean to ensure accurate cutting. B.
TROUBLESHOOTING Problem Diagnosis Remedy The machine does not work when switched on. 1. No power supply. 2. Defective switch. 3 Defective motor. 1. Check the cable for breakage. 2. Replace the lock switch. 3. Defective motor. The saw blade does not move with the motor running. 1. The blade tension knob has not been tightened. 2. The blade has come off one of the wheels. 3. The saw blade has broken. 4. The drive belt has snapped. 1. Switch off the motor, tighten the blade tension knob. 2.
PARTS DIAGRAM A PARTS LIST A KEY NO. 1S 2S 3S 4S 5S 6S 7S 8S 9S 10S 11S 12S 13S MFG. PART NO.
PARTS DIAGRAM B 1 6 4 46 3 12 10 11 11 7 47 8 48 45 14 22 31 17 13 14 16 151 7 34 6 33 8 21 22 9 32 26 23 35 42 41 18 4 37 36 31 15 43 19 38 29 150 149 9 44 24 31 27 25 16 28 29 30
PARTS LIST B KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 149 150 151 MFG. PART NO.
PARTS DIAGRAM C 18
PARTS LIST C KEY NO. MFG. PART NO.
PARTS DIAGRAM D 20
PARTS LIST D KEY NO. MFG. PART NO.
PARTS DIAGRAM E 22
PARTS LIST E KEY NO. MFG. PART NO.
PARTS DIAGRAM F 24
PARTS LIST F KEY NO. MFG. PART NO. 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 DESCRIPTION Upper guide body Upper guide mount Carriage bolt M8x20 Washer 8 Hex nut Special washer Upper guide shaft Hex Socket set screw M6x10 Hex Bolt M6x16 Hex Nut M6 Wing nut M8 Bolt guide Rack Tapping screw ST3.
NOTES 26
Lista de Contenido Garantía.........................................................................................................................................................................................26 Las instrucciones de seguridad.................................................................................................................................26-28 Especificationes....................................................................................................................
Siempre se debe usar vestimenta adecuada. Nunca use ropa suelta o las joyas que puedan quedar atrapados en las piezas móviles. Puestas unas chanclas de goma está recomendado para las mejores condiciones. Siempre utilice gafas de seguridad y Use protección para los oídos. También usa una cara o mascarilla si la operación de corte es polvoriento. Nunca Excederse. Mantenga su calzado apropiado y en equilibrio en todo momento. Nunca se pare sobre herramientas.
ASAMBLEA 1. HERRAMIENTAS NECESARIAS PARA EL MONTAJE Descripción LISTA DE PARTES SUELTAS en bolsa Artículo Descripción Cantidad Artículo Cantidad Destornillador Phillips................................1 2-1/ 2” puerto de Polvo..............................1 Llave ajustable...........................................1 Cabeza hexagonal tapa rosca M6x12..............2 en ángulo recto..........................................1 Arandela 6.......................................
3. ASAMBLEA INICIAL La banda 10-321 se vio facilitada parcialmente montado. Antes de su utilización, los siguientes elementos han de ser montados: Abrir, 2-1/ 2” Puerto de polvo, Tabla, tensión de la Hoja Mando, porta herramientas, y Manivela. ADVERTENCIA: Para evitar lesiones, no intente ejecutar o utilizar esta máquina hasta que todos se arman y funciona correctamente. A. Montaje del soporte Abierto -Compruebe contenido contra la lista de piezas.
E. Busque cuatro pernos hexagonales y cuatro arandelas de la bolsa de piezas sueltas usada para montar el cuadro. Montar la tabla en la tabla superior charnela e instalar un perno con lavadora en cada hoyo, luego apriete con una llave hexagonal 13mm. (Véase la figura. 3) I. Ensamblar la herramienta titular a la columna de la sierra de cinta con dos tornillos de cabeza pan. Busque dos tornillos pan de la bolsa de piezas sueltas.
Sé tu banda VIO Tensión de la Hoja Mando Tensión de la Hoja Indicador Bloqueo de la Puerta Lamina Perilla de Rastreo Bandwheel Puerta Superior Herramienta Titular Guía Ajuste Posterior Mando Guías Cuchilla Intercambiar Insertar Tabla Tabla Superior Charnela Menor Bandwheel Puerta Tabla Charnela Inferior Tabla 2-1/ 2” Puerto de Polvo Motor 4” Puerto de Polvo La Correa AJUSTE 1. Centrar LA TABLA A. Afloje los cuatro pernos hexagonales montar la tabla para la tabla superior charnela.
3. LA MESA CUADRADA DE VUELTA DE HOJA Colocar un cuadrado en la parte trasera (no-diente) lado de la cuchilla. Si encuentra que el cuadro va cuesta arriba o cuesta abajo, usted le da de comer la pieza de trabajo, proceda de la siguiente manera: A. Usando una llave de tuercas, suelte la brida tuerca en la parte inferior tabla charnela. (Véase la figura 13) B.
8. AJUSTE DE LA altura de corte La hoya inferior Guía A. La hoya superior guía debería establecerse lo más próxima posible en la pieza de trabajo. B. Para ajustar la altura, afloje la tuerca a un lado de la rueda superior la vivienda. (Ver Fig. 18) A. Para ajustar la hoya inferior guías, primera posición derecha e izquierda de rodillos guía relativa a la cuchilla aflojando la tuerca de bloqueo (FIG.
13. CORREA posiciones alta/baja velocidad A. La baja velocidad 1620 ft/min y colocar el cinturón de la polea frontal tanto en el motor y bandwheel. (Ver Fig. 23) Motor Frontal Polea FIG. 23 B. Para la alta velocidad 3341 ft/min, el uso del cinturón debería ser montados en la parte trasera polea tanto en el motor y bandwheel. (Ver Fig. 24) Nota: La parte trasera bandwheel polea se oculta. Polea del motor trasero Polea Frontal Bandwheel FIG. 24 14. CAMBIAR LA CORREA A.
OPERACION ADVERTENCIA: Antes de comenzar verifiquen si alguna parte de tu banda vio falta, mal funcionamiento, ha sido dañado o rota, como en el interruptor motor u otra operación, control, un dispositivo de seguridad o el cable de alimentación, apague la banda vio apagado y desconéctelo hasta la parte en concreto está correctamente reparado o sustituido. FIG. 26 Aspa Correcto La cuchilla corta en un continuo palotes.
MANTENIMIENTO ADVERTENCIA: Para evitar lesiones debido a las inesperadas empezando, antes de la limpieza o llevar a cabo trabajos de mantenimiento, apague y desconecte la sierra de cinta de la fuente de energía. Nunca utilice agua u otros líquidos para limpiar la sierra de cinta. Utilizar un pincel seco. Mantenimiento regular de las sierras de cinta para evitar problemas innecesarios. Mantener dentro de zonas limpias A. Mantener la mesa limpia para asegurar el correcto cortar. B.
SOLUCIONAR PROBLEMAS Problema Diagnóstico Remedio La máquina no funciona cuando son activados. 1. Ninguna fuente de alimentación. 2. Interruptor Defectuoso. 3 Motor Defectuoso. 1. Compruebe el cable de rotura. 2. Reemplazar el interruptor de bloqueo. 3. Motor Defectuoso. La cuchilla no se mueve con el motor en marcha. 1. La tensión de la hoja mando no se ha endurecido. 2. La cuchilla se salió una de las ruedas. 3. La cuchilla ha roto. 4. La correa ha encajado. 1.
PARTES DIAGRAMA 1 Listas de piezas 1 KEY NO. 1S 2S 3S 4S 5S 6S 7S 8S 9S 10S 11S 12S 13S MFG. PART NO.
PARTES DIAGRAMA 2 1 6 4 46 3 12 10 11 11 7 47 8 48 45 14 22 31 17 13 14 16 151 7 34 6 33 8 21 22 9 32 26 23 35 42 41 18 4 37 36 31 15 43 19 38 29 150 149 9 44 24 31 27 25 40 28 29 30
LISTA DE PIEZAS 2 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 149 150 151 MFG. PART NO.
PARTES DIAGRAMA 3 42
LISTA DE PIEZAS 3 KEY NO. MFG. PART NO.
PARTES DIAGRAMA 4 44
LISTA DE PIEZAS 4 KEY NO. MFG. PART NO.
PARTES DIAGRAMA 5 46
LISTA DE PIEZAS 5 KEY NO. MFG. PART NO.
PARTES DIAGRAMA 6 48
LISTA DE PIEZAS 6 KEY NO. MFG. PART NO. 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 DESCRIPCIÓN Guía Superior cuerpo Guía Superior monte Transporte pernoM8x20 Arandela 8 Tuerca Hexagonal Limpiador Especial Guía Superior eje Tornillo Hexagonal M6x10 Tornillo Hexagonal M6x16 Tuerca Hexagonal M6 Tuerca M8 Perno guía Percha Tornillos ST3.
How-To’s for all Band Saw Blades Blade Width - Inches Choosing the Correct Blade Width If no such instructions are provided, blade width should be determined with the following guidelines: Blade width is measured from the tips of the teeth to the back edge of the blade as shown above. The instructions for the particular machine being used should be followed when selecting blade width.
Warranty 5-Year Limited Warranty RIKON Power Tools Inc. (“Seller”) warrants to only the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship for a period of five (5) years from the date the product was purchased at retail. This warranty may not be transferred. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs, alterations, lack of maintenance or normal wear and tear.
For more information: 16 Progress Rd Billerica, MA 01821 877-884-5167/978-528-5380 techsupport@rikontools.com www.rikontools.com Copyright RIKON Power Tools Inc.