PON Series Cast Iron Boilers Installation,Operation Installation,Operation p & Maintenance Manual Cast Iron Sections Triple Pass Design RE EV.0 .
Contents : Description 3 Certifications , Symbols 3 G General l Warnings W i g 4 Safety Instructions 5 General Characteristics of PON series Boilers 6 Boiler Dimensions , Deliveryy Conditions 7 Information on the Boiler Plate 8 Technical Parameters 9 Recommended Minimum Distance for Installation 10 I Important t t IInstructions t ti Ab Aboutt B Boiler il R Room 11 PON Series Cast Iron Boiler Parts and Spare Parts List 12 Cast Iron Sections with High Efficiency Design , Boiler Room Ven
D Description ipti : In this manual you will find the instructions for Rima three pass cast iron boilers suitable for both gas and liquid fuel. ON series hot water boilers and related informaton for installation,operation and maintenance of the boiler. For high efficiency and proper working conditions please read this manual carefully. carefully For more information please check the product brochure or get in touch with Rima technical services.
General Warnings : . t ON series cast iron boilers are designed for working with hot water heating and/or hot water plumbing l bi and d produced d d with ith the p proper p technology gy and materials suitable for this design.This g design g is restricted to use out of it's aim of use. ON series boilers are delivered as sections and services assemble the boilers in the operation area.The area The assembling of the boiler technical .
Safety Instructions : Always observe the following safety instructions and regulations. regulations Always perform the following steps prior to inspection work. Close the gas shut shut-off off valve. valve Close the heating feed and return. Danger! If you smell gas, risk of poisoning and explosion due to a malfunction! If you smell gas : Do not switch lights on or off. off Do not use any other electrical switches.
General Characteristics of PON series Boilers : ON series i b boilers il are, bl blowing i g b burner, castt iiron sectioned, ti d b between t th the capacities iti 163 – 355 kW with ith proper burner b connection, co ect o , works o s with t gas o or liquid qu d fuel ue in 7 d different e e t ( 5 – 11 sect sections) o s) type type. ON series boilers operating pressure is 6 bar maximum, and working temperature is 90 °C C maximum.
Boiler Dimensions : Delivery Conditions : Boiler sections are delivered as not - assembled according to the boiler room specifications and dimensions.In not assembled deliveries, sections and assembling aparats are delivered on a pallet, cabins,isolation and other elements are delivered in a box. Rima technicians make the assembling of the boiler.
Information on the Boiler Plate : The identification plate is mounted on the back side of the boiler cabin.
Technical Parameters : 9
Recommended Minimum Distance for Installation: Do not put flammable materials on top of the boiler or near the boiler than specified safety distance. The measurements of the boiler room and the empty spaces must be arranged properly for future assembling repairing, reassembling, burner connecting issues. * The concrete platform must be in the mentioned dimensions. * Concrete platfrom must not be coated with slipper materials such as ceramics etc.
Important Instructions About Boiler Room: There must not be any other equipments such as aspirator, air condition central etc. in the boiler rooms. These kind of equipments can make vacuum effect and defect boilers pull force. This can cause burner failures. The ceiling of the boiler room can be isolated for sound and heat isolation. The position and place of the boiler is important for sound isolation of the boiler.
PON Series Cast Iron Boiler Parts : PON Series Cast Iron Boiler Spare Parts List : 12
Cast Iron Sections with High Efficiency Design : 3 draught design forces the flue gas to circulate inside the body of the boiler three times before the chimney exit, transferring all usefull energy to the water inside the sections. The optimized combustion chamber combined with perfect heat insulation provides maximum fuel efficiency. The combustion room of the boiler is positive pressure. Boiler is working under horizontal 3 pass principal.
Plumbing Instructions : Fresh water must be added periodically to the plumbing. The chalk and other chemicals will connect with the system and become solid . For avoiding this , closed expansion tank must be used in the system.In the systems that closed expansion tanks are used, water will flow in closed system so it will not evaporate and lost.So in this kind of systems the water level wiill stay same and fresh water addition will not be necessary.
For healthy working conditions of the boiler,temperature difference between water forward and water return must not be more than 20 °C.And boiler must not be started or work under the water volumes which is mentioned in the below table. *** ON series boiler is designed,forced circulation hot water heating systems only.
Important Instructions About Flue : Important Instructions About Connecting the Fuel Tank : The platform of the fuel tank must be strong to carry the tank. If the fuel tank is outside tank , connection pipes must be isolated. Fuel tank must be placed in higher level than the burner.The height difference between the burner and fuel tank ( H ) must be more than 4 m. In the seasons that the boiler is not used,fuel tank must be empty for avoiding corrosion.
Boiler Control Panels : Standart Control Panel (Single Stage): (Dual Stage) : 1- Main ON/OFF Switch 1- Main ON/OFF Switch 2- Boiler Thermostat ( 30-60-90 °C) 2- Boiler (TRZ)Thermostat ( 60-75-90 °C): 3- Boiler Thermometer 3- Boiler Thermometer 4- Safety Thermostat with manual reset (set to 100 °C) 4- Safety Thermostat with manual reset (set to 100 °C).
Standard Control Panel Electric Diagram : Single Stage : Dual Stage : 18
Operating Instructions : Heating System : In the system , the difference between direct flow temperature and the return temperature of the water must not be over 20 °C. The return water temperature must be over 50-55 °C. Boiler protection pump must be used for increasing the return water temperature. The water level of the system must be measured every day (if it is open system by hydrometer,if it is closed system by manometer) and water must be added if the level is measured low.
Checking and Starting the Boiler : Checking Before Started : Following controls must be done before starting the boiler.If there are any problems or failure, boiler must not be started. Water level of the boiler must be controlled. Water must be added to the boiler if the water level is low. Please call rima technicians if there is a water leakage. Leakage must be prevented before starting the boiler. If there is a leakage in the plumbing system,boiler must be started after repair.
Care Instructions : Boiler and burner controls are made in three programs.Daily (in everyday use ),periodic and yearly. Daily Controls : These are the processes that the user must apply every day in season of everyday use. Please read and apply the instructions and controls mentioned in ''Pre Control'' section of the manual for daily controls. Periodic Controls : For efficient use, preventing the possible failures and optimum life of the boiler periodic controls are important.
Burner Door and Burner Connection : In burner connection process there must not be any empty space left between the front door and the burner barrel.All connection points must be covered with isolation material for avoiding any air leakage possibility. A metal sheet is used for easier assembling of the burner to the door. This metal sheet is made of 10 mm thickness and in the dimensions of 255x255 mm , and burner hole dimension 132 mm (1).
Instructions For Product Disposal Cast iron heating boilers are used for long years according to the specifications of its materials and they are long term equipments. Life time period for these equipments which is declared in the legal documents is 15 years . According to this situation renewing of these items are generally done because of technological reasons. Cast iron boilers, which are produced with human-kind materials can be disposed of as follows .
