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OPERATION MANUAL REGULATORY INFORMATION.............................................................................................. 4 WARNING ABOUT HOT WATER ........................................................................................... 4 FEATURES AND BENEFITS .................................................................................................. 5 IMPORTANT INFORMATION..................................................................................................
REGULATORY INFORMATION Your Rinnai Continuous Flow water heater has been certified by the Australian Gas Association. The A.G.A. Certification Number is shown on the data plate. This Appliance must be installed correctly by an authorised person. The installation of gas, water, and electricity must conform to local regulations. The installation must also comply with the instructions supplied by Rinnai. All dimensions referred to in these instructions are in millimetres, unless otherwise specified.
FEATURES AND BENEFITS Congratulations on purchasing the latest technology temperature controlled Rinnai continuous flow water heating system. • The Rinnai Continuous Flow water heater products NEVER RUN OUT of hot water. Whilst electricity, water and gas supplies are connected, hot water is available whenever hot water taps are open. • Built into the main micro-processor is the facility to LIMIT THE MAXIMUM TEMPERATURE of the hot water supplied. The water temperature may be limited to various values.
IMPORTANT INFORMATION S O L V E N T Max. 43°C To clean your water controller(s) use a soft damp cloth with a mild detergent. Whilst hot water outlets are open the set temperature may be lowered. However they cannot then be raised above 43°C. In addition transfer of 'priority' between controllers is not possible. These are safety features.
IMPORTANT INFORMATION NOTE The range of Rinnai continuous flow water heaters referred to in this manual are incompatible with solar water heating systems. A dedicated range of solar compatible continuous flow water heaters is available from Rinnai. OFF! At low water flows, the hot water unit may extinguish without warning. Opening the tap further will restart the appliance. Always check water temperature carefully before use.
OPERATION WITHOUT CONTROLLERS Rinnai Continuous Flow water heater products do not use a pilot light. When installed and operated without water controllers, the opening of any hot water tap will automatically start the appliance. Once water is flowing through the appliance the burner will be ignited by electronic ignition. When the hot water tap is closed and water flowing through the appliance has stopped the burner flame will extinguish.
GENERAL WATER CONTROL INFORMATION RADIO COMMUNICATIONS Rinnai wireless water controllers are classified as short range radio communications devices and referred to as Low Interference Potential Devices (LIPD’s) in AS/NZS 4268*. As such, they operate in the same radio frequency spectrum as many other devices classified as LIPD’s such as garage door openers and keyless automobile entry systems. Although interference with other LIPD's is unlikely, it is not guaranteed interference will not occur.
GENERAL WATER CONTROL INFORMATION Suggested temperatures are: Kitchen 50°C ~ 55°C*, Shower 37°C ~ 43°C * Temperature may not be available on all installations. Rinnai water heaters can be programmed to deliver higher temperatures via the kitchen controller. Contact Rinnai for more details. These temperatures are suggestions only. You may find higher or lower temperatures more comfortable. Maintaining lower temperatures helps save energy. To obtain water temperatures lower than 37°C simply add cold water.
WIRELESS WATER CONTROLLERS ABOUT THE WIRELESS WATER CONTROLLER (MC-503RC) BATTERY STATUS COMMUNICATIONS STATUS Full battery indicator. Signal strength indicator Strong signal Low battery indicator. Weak signal Replace battery indicator, when flashing. Out of range indicator Communications indicator WATER HEATER 'In Use' INDICATOR WATER CONTROLLER STATUS INDICATORS Indicates that the water heater is in operation and delivering hot water.
WIRELESS WATER CONTROLLERS TRANSFERRING PRIORITY BETWEEN WATER CONTROLLERS To control the water delivery temperatures when using two or more controllers it is necessary to have priority transferred to the water controller you wish to use. An illuminated Transfer indicator confirms that the desired water controller is in control of the water delivery temperature. If the Transfer indicator is not illuminated press the ‘Transfer’ button to transfer priority to the desired water controller.
WIRELESS WATER CONTROLLERS WIRELESS WATER CONTROLLERS BATTERIES Wireless water controllers use 2 x 1.5V AAA batteries. The battery symbol in the display monitor indicates the remaining charge in one of three levels. Battery charge level OK. Battery charge level is low. Batteries need replacing (when flashing) To replace the batteries: Before attempting to change the batteries first ensure that all moisture has been removed from the water controller.
WIRELESS SMARTSTART PRE-HEAT OPERATION ABOUT THE SMARTSTART® PRE-HEAT SYSTEM 1 2 5 7 6 3 1 5 7 4 DIGITAL MONITOR 8 PREHEAT INDICATOR Indicates that 'Smartstart ®' preheater is activated* Used to start and stop 'Smartstart ®' preheater.
UNIVERSAL WATER CONTROLLERS ABOUT THE UNIVERSAL WATER CONTROLLER (MC-91Q) W AT E R H E AT E R 'In U se' IN D IC AT O R P R E H E AT IN D IC AT O R Indicates that a water heater is in operation and deliverin g hot water. Indicates that the Smartstart® preheater (when fitted)is activated. P R E H E AT B U T T O N Used to start and stop the Smartstart® preheat unit (when fitted), See Smartstart® Operation on page 23. D IG I TA L M O N I T O R I n d i c a t es t h e t e m p e r a t u r e selected.
UNIVERSAL WATER CONTROLLERS HOW TO USE TWO OR MORE UNIVERSAL WATER CONTROLLERS TURNING ON THE WATER CONTROLLERS If the controllers are switched off (No digits displayed in the digital monitor window) press the On/Off button once at any controller. The ON indicator on the desired controller will illuminate, indicating that the hot water unit will be ready to supply hot water once a hot water tap is opened.
DELUXE BATHROOM WATER CONTROLLERS ABOUT THE DELUXE BATHROOM WATER CONTROLLER (BC-100V) W AT E R T E M P E R AT U R E IN D IC AT O R Indicate s the selecte d hot water temperature. W AT E R L E V E L IN D IC AT O R Indicates Shower Saver / Bath Fill volume selected. S H O W E R S AV E R / B AT H F IL L IN D IC AT O R W ATER HEATER 'In U se' IN D IC A T O R Indicates that the water heater is in operation and delivering hot water.
DELUXE BATHROOM WATER CONTROLLERS SETTING THE SOUND OPTIONS To set the sound options press the 'Sound Volume' as follows: button and select the desired audible setting Voice High, Med, Low or Off, sets the voice prompt volume but does not affect the audible tones. Sound OFF, mutes all voice prompts and audible tones.
DELUXE BATHROOM WATER CONTROLLERS OPERATING THE SHOWER SAVER / BATH FILL FUNCTION The 'Shower Saver / Bath Fill' function allows a preset water volume and temperature to be selected and run automatically. NOTE No voice prompts will be available if the ‘Voice OFF’ or ‘Sound OFF’ options are selected. With ‘Sound OFF’ there will also be no audible tones.
DELUXE BATHROOM WATER CONTROLLERS The voice prompt will say "The hot water system is ready. Open the hot water tap”. Open the hot water tap for the relevant shower or bath. ON! COLD The ‘In Use’ indicator will illuminate on all Deluxe water controllers and the shower will run or the bath will start to fill. To Stop Shower Saver / Bath Fill Operation HOT If you wish to stop the water flow whilst the Shower Saver / Bath Fill function is in operation, simply press the 'Shower Saver / Bath Fill' button.
DELUXE KITCHEN WATER CONTROLLERS ABOUT THE DELUXE KITCHEN WATER CONTROLLER (MC-100V) WATER TEMPER ATURE INDICATOR SHOWER SAVER / BATH FILL INDICATOR Indicates the selected hot water temperature. Indicates that the Shower Saver / Bath fill function is operating. DIGITAL MONITOR UP AND DOWN BUTTONS WATER HEATER 'In Use' INDICATOR When in Normal mode these buttons are used to select the water temperature Indicates that the water heater is in operation and delivering hot water.
DELUXE KITCHEN WATER CONTROLLERS SETTING THE CLOCK The clock is a 12 hour AM/PM style display. To set the time press the 'Mode' button twice. This places the controller into clock setting mode and in the digital monitor the word ‘Clock’ will be displayed and the clock digits will flash. If this is the first time the clock has been set the starting time will be AM 12:00. Use the or buttons to select the desired time. Holding these buttons down continuously cycles the digits.
WIRED SMARTSTART PRE-HEAT OPERATION ABOUT THE SMARTSTART® PREHEAT SYSTEM 7 3 5 6 7 3 4 3 7 8 1 2 5 2 1 2 1 8 6 4 8 6 4 1 PREHE AT BUTTON Used to start and stop 'Smartstart ®' preheater.
TROUBLESHOOTING ERROR CODES Your Rinnai Continuous Flow water heaters has a self diagnostic capability. If a fault occurs, an Error Code will flash on the digital monitor of your water controllers. This assists with diagnosing the fault, and may enable you to overcome a problem without a service call. Please quote the code displayed when enquiring about service. CODE FAULT REMEDY Wireless water controller is ‘Out of Range’ due to distance from transceiver or an obstruction.
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INSTALLATION MANUAL OPERATION MANUAL ........................................................................................................... 3 GENERAL INSTALLATION INSTRUCTIONS ...................................................................... 28 REGULATIONS ......................................................................................................................................... 28 APPLICABLE MODELS ......................................................................................
GENERAL INSTALLATION INSTRUCTIONS Installation, Service and Removal MUST BE by an Authorised Person only. NOTE AS/NZS 5601 was current at the time of printing but may have been superseded. It is the installer’s responsibility to ensure current requirements are met. Remove transit protection. Check for damage, if any is found DO NOT install and contact supplier.
GENERAL INSTALLATION INSTRUCTIONS WATER SUPPLY See Table 1, page 30 for applicable water pressures. Approved pressure limiting valves may be required if the ‘Maximum’ rated water supply pressures in Table 1 are exceeded. To achieve the rated flow, the ‘Minimum’ water supply pressures in Table 1 must be supplied. The water heaters will operate at lower pressures but will not achieve the rated flow. Contact Rinnai for ‘gravity fed’ or ‘low pressure’ installations.
GENERAL INSTALLATION INSTRUCTIONS SERVICE CONNECTION POINTS See Table 1 for appliance connection / fitting dimensions. An Approved full flow isolation valve and disconnection union MUST be fitted to the cold water inlet. A non return valve is not required unless required by local regulations. Isolation Valves must not be fitted directly to the appliance. If may be necessary to fit a temperature limiting device for delivery to areas used primarily for the purposes of personal hygiene.
GENERAL INSTALLATION INSTRUCTIONS IMPORTANT Other manufacturers water controllers are NOT compatible with Rinnai water heaters. Water controllers MUST NOT be used with any Solar Boost water heater. Rinnai water controllers brought in from other countries are not compatible with Rinnai appliances sold in Australia. Regardless of water controller installation, all Rinnai water heaters must only be installed by an Authorised person.
GENERAL INSTALLATION INSTRUCTIONS HORIZONTAL FLUE TERMINAL CLEARANCES Flue terminal Fan assisted flue appliance only Gas meter Electricity meter or fuse box Mechanical air inlet Min. Clearances (mm) Ref. Item Fan-Assisted Below eaves, balconies and other projections: a • Appliances up to 50 MJ/h input 200 • Appliances over 50 MJ/h input 300 b From the ground, above a balcony or other surface * 300 c 300 d Front a return wall or external corner * From a gas meter (M) (see 5.11.5.
GENERAL INSTALLATION INSTRUCTIONS HORIZONTAL OBSTRUCTIONS AS/NZS 5601 ‘Gas Installations’ stipulates a minimum horizontal clearance of 500 mm between a building structure and obstruction facing the terminal. For Rinnai external continuous flow water heaters such a building structure must ‘obstruct’ the full front cover height of the appliance, or extend vertically above and below the front cover.
TRANSCEIVER INSTALLATION MOUNTING & CONNECTING THE TRANSCEIVER • The distance between the water heater and the transceiver must not exceed 20m. NOTE • Metallic structures, appliances or magnetic fields in the vicinity of transceiver or wireless water controllers may reduce signal strength. • Do not install transceiver near a heat source, such as a cook top, stove or oven. Heat, steam, smoke and hot oil may cause damage.
WIRELESS WATER CONTROLLER INSTALLATION 1. Ensure the power to the water heater is switched ‘on’. 2. Press the ‘Entry’ button a on the transceiver for approximately 2 seconds to select a wireless controller channel for tuning. The first unassigned wireless controller channel LED will begin a fast flash, signifying that this channel has been selected for tuning. a Entry Controllers No. 1 MC No. 2 No. 3 The default order of channel selection is as follows: NOTE 3.
WIRELESS WATER CONTROLLER INSTALLATION TROUBLE SHOOTING WIRELESS WATER CONTROLLERS CHANNEL ASSIGNMENT If at the end of the installation process screen (C) is (C) displayed do the following: Confirm first that the power is still on at the water heater. If power is off turn it back on. If the channel has been correctly assigned then the display should show either screens (E), (F) or (G).
WIRELESS WATER CONTROLLER INSTALLATION MOUNTING THE WIRELESS WATER CONTROLLER NOTE • Metallic structures, appliances or magnetic fields in the vicinity of transceiver or wireless water controllers may reduce signal strength. • Do not install wireless water controllers near a heat source, such as a cook top, stove or oven. Heat, steam, smoke and hot oil may cause damage. • Do not install wireless water controllers in direct sunlight.
WIRED WATER CONTROLLER INSTALLATION RINNAI WATER CONTROLLERS NOTE As supplied the water heater is not pre-wired for the installation of wired controllers or smartstart systems, however it can be modified to do so, contact Rinnai for the parts and procedures to enable these options. Water controllers are available as an optional extra. Universal and Deluxe water controllers can be used together and will function as described in the Operation Section of this manual.
WIRED WATER CONTROLLER INSTALLATION 7. Remove protective film from the water controller face as shown in (Fig. 4) and replace face plate. 90 Ø20 Cable Access 83 41.5 Securing Screw Controller Cable 120 Outline of Water Control Film Face Plate Fig. 1 Face Plate Connector Fig. 2 Screw Fig. 3 Fig. 4 OPTIONAL PROGRAMMING FOR THE ‘UNIVERSAL’ WATER CONTROLLER (MC-91Q) QUESTION Are there four water controllers connected? IF NO: (You have three water controllers or fewer), go to Question 2.
2. Use the wall mounting bracket as a template to mark and drill 3 holes, locating the cable access as shown in (Fig. 1). 3. Fix the mounting bracket to the wall using the appropriate fixings. Run the cable through the hole in the wall. 5. Carefully remove face plate from the water controller, using a screw driver (Fig. 2). 6. 7. 120 4. Screw Securing Points Determine the most suitable position for the water controller (see notes page 38). Outline of Water Controller 1.
COMMISSIONING TESTING 1. Before final connection of the water heater purge gas, hot water and cold water supply lines. Swarf in either the gas or water supplies may cause damage. 2. Turn on gas and cold water supplies. 3. Test for water leaks and gas escapes near the unit. 4. Isolate gas supply. Remove test point screw located on the gas inlet connection and attach pressure gauge. 5. Turn the power 'on' at the power point socket and turn on gas. 6.
COMMISSIONING GAS PRESSURE SETTING The regulator is electronically controlled and factory pre-set. Under normal circumstances it does not require adjustment during installation. Make adjustments only if the unit is not operating correctly and all other possible causes for incorrect operation have been eliminated. Instructions for gas pressure setting are located in the instruction pocket inside the appliance front cover.
NOTES Rinnai Australia 43 Installation Manual
Rinnai Australia Pty Ltd ABN 74 005 138 769 100 Atlantic Drive, Keysborough, Victoria 3173 P.O. Box 460, Braeside, Victoria 3195 Tel: (03) 9271 6625 Fax: (03) 9271 6622 U298-1430(00) 14.02.