Installation manual
CIRCUIT DIAGRAM
DIMENSIONS
4
Default position of all dipswitches is 'OFF' (to the left)
MANUAL
MOMENTARY
SWITCH
BLEED
COLD WATER INLET
BLEED VALVE
The "Smartstart®" system heats the water in the pipework water
connected between the water heater and the hot water outlets before
any outlets are opened using the 'flow and return' pipework principle.
This results in water savings and reduced waiting time for heated water
delivery from the outlet when opened.
Traditional 'flow and return' systems usually keep the water in the
pipework heated continuously. The Smartstart® system however, only
heats the water before the outlet is opened. This results in significant
energy savings because water is not heated unncessesarily whilst
retaining the benefits of traditional flow and return systems.
A schematic of the Smartstart® system installed in conjunction with a
Rinnai continuous flow water heater and temperature controller is shown
in Fig.2 below.
The Smartstart® system works as follows:
Before hot water is required, the user activates the Smartstart® system
by pressing the 'preheat' button on the temperature controller.
This activates the Smartstart® system and the integral pump is switched
on.
Water flows from the pump and passes through the water heater. This in
turn activates the water heater burner and water in the flow and return
heating loop begins to heat.
When the Smartstart® control module senses that the water in the full
length of the flow and return heating loop has been heated, the pump
and water heater stop operating.
The user opens the desired hot water outlet. Preheated water will be
delivered from the flow and return heating loop to the outlet.
Location and clearance requirements for the Rinnai continuous flow
water heater are detailed in the Installation Instructions supplied with it.
The Smartstart® module weights 7.5 kg and the wall or structure on
which it is to be mounted must be capable of supporting the combined
weight of the Smartstart® unit, water heater and any associated
pipework.
Both the water heater and Smartstart® module must be in an accessible
location. Sufficient clearance shall allow access to, and removal of, all
serviceable components. Water heater and Smartstart® modules should
not be mounted higher than 3.5 meters from the ground or floor level
unless the customer can arrange permanent and safe access or can
arrange another means of access, for example, by means of scissor or
boom lifts.
The Smartstart® module is usually located below the Rinnai water
heater. However, it can be mounted anywhere within the return loop.
As the communication cable is only 1.0 metre in length you will have to
extend the original cable if installed further away than 1.0 metre from the
Rinnai continuous flow water heater.
An AC240V, 10 Amp weatherproof external earthed power point shall be
provided adjacent to the Smartstart® module (the power cord is 1.5
metres long).
AG601/AS5601 - Gas Installations
AS/NZS 3500 - National Plumbing and Drainage
AS/NZS 3000 - Wiring Rules
Building Codes of Australia
REU-V1616W
REU-V1620W
REU-V2018W
REU-V2020W
REU-V2626W
REU-V2632FFU
REU-V3232W
REU-V2632WC
REU-V2632FFUC
REU-V3232WC
REU-2425W
This includes appliances marked as stating they deliver water not
exceeding 50°C.
10 AMP GPO
Heating loop flow and return pipework
Gas and water isolating valves
Control valves (non return valve, pressure limiting valve, expansion relief
valve)
Plumbing Connections between the Smartstart® enclosure and Rinnai
continuous flow water heater and Rinnai water controllers.
You must install this appliance in accordance with these Instructions and all
regulatory requirements which exist in your area. Applicable publications
may include:
•
•
•
•
THE SMARTSTART® SYSTEM MUST BE MOUNTED ON A VERTICAL
WALL OR STRUCTURE.
THE SMARTSTART® SYSTEM CANNOT BE USED BY ITSELF OR WITH
ANOTHER MANUFACTURERS WATER HEATER OR WATER
CONTROLLERS.
It is Certified and compatible with the following Rinnai continuous flow water
heater models:
At least one water controller model MC-91Q must be used in conjunction
with the water heater and the Smartstart® system. Alternatively, if Water
Controllers cannot be used a manual activation (momentary or ‘doorbell’
type) switch is available. Contact Rinnai for more information.
The installation of the water heater and water controllers must be performed
in accordance with the Installation Instructions supplied with the water
heater.
The Smartstart® system is designed for domestic installations. However, it
may be suitable for certain non domestic installations. Contact Rinnai for
more information.
SMARTSTART® KIT CONTENTS (Fig.1)
The Rinnai Smartstart® kit comprises an enclosure containing circulating
pump, water connections for cold water inlet, cold water outlet and heating
loop return, control wiring and printed circuit board. It is fitted with an electric
power cord with three pin plug suitable for connection to a 240 V 10 Amp
GPO. It is also fitted with a control lead for connection to the Rinnai
continuous flow water heater.
The Rinnai Smartstart® kit does not include:
•
•
•
•
•
GENERAL INSTALLATION INFORMATION
REU-CUG1 (Smartstart®)
PRINCIPLE OF OPERATION (Fig. 2)
1.
2.
3.
4.
5.
LOCATION (Fig. 3)
1
( INFINITY16 )
( V1200 )
( INFINITY18 )
( INFINITY20 )
( INFINITY26 )
( INFINITY26 Internal)
( INFINITY32 )
( HD200e )
( HD200i )
( HD250e )
( INFINITY 25 )
Circulating Pump
Heating Loop
Return Connection
Cold Water Inlet
Connection
Cold Water Outlet
Connection
PCB
Fig.1
Pump Bleed Valve
Cold Water Inlet
Bleed Valve
Power Lead
Control Lead
& Socket
T
O
H
D
L
O
C
S
A
G
Cold Inlet Mains
Smartstart®
Module
Rinnai Continuous
Flow Water Heater
Hot Water
Outlet
Hot Water
Outlet
Fig.2
Heating Loop Flow
Heating Loop Return
One or more
MC-91Q
Controllers
Preheat Button
REU-CUG1 (Smartstart) Installation Instructions - V3, 230910 REU-CUG1 (Smartstart) Installation Instructions - V3, 230910
REU-CUG1 (Smartstart) Installation Instructions - V3, 230910