Gas Fan Convection Heater Installation and Operation Manual FC510 ................... (RCE-391A) FC824 ................... (RCE-691TA) Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference. ANS Z21.11.2 WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Table of Contents Table of Contents ..................................................... 2 Safety Definitions ..................................................... 2 Safety Behaviors and Practices for the Consumer and Installer ............................................ 3 Installation Instructions........................................ 4 Installer Qualifications ....................................... 4 General Instructions .......................................... 4 Determine Installation Location ...
Safety Behaviors and Practices for the Consumer and Installer WARNING Before operating, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. Ensure the room is sufficiently ventilated. Consult your Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced.
Installation Instructions Installer Qualifications MUST DO A licensed professional must install the appliance, inspect it, and leak test it before use. The warranty will be voided due to improper installation. The installer should have skills such as: gas sizing connecting gas lines and electricity knowledge of applicable national, state, and local codes If you lack these skills, contact a licensed professional.
General Instructions (continued) Prepare for installation A licensed professional should install the appliance and inspect it before use. When unpacking the appliance, check for the correct gas type and for damage. The Operation and Installation Manual and a manual gas valve are included. This appliance is intended for supplemental heating only.
WARNING Determine Installation Location The heater must not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air. National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 BTU per hour (4.
Installation Location (continued) Gas Connection 1. Attach 2 fixing plates to the bottom of the base plate before connecting the gas. 7. After completion of gas pipe connections, all joints including the heater must be checked for gas tightness by means of leak detector solution, soap and water, or an equivalent nonflammable solution, as applicable.
Electricity Final Checklist WARNING DO NOT use an extension cord or an adapter plug with this appliance. The heater must be electrically grounded in accordance with local codes and ordinances or, in the absence of local codes, in accordance with the National Electrical Code, ANSI/NFPA No. 70. The heater is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.
Specifications Input Rating Input Rating BTU/hr BTU/hr HIGH LOW Gas Inlet Pressure Manifold Pressure HI / LO Inches W.C. (mm) 5,500 3.5-10.5 in W.C. (89-267 mm W.C.) 1.8 / 0.64 in W.C. (47 / 16.3 mm W.C.) 10,000 5,600 8.0-13.0 in W.C. (203-330 mm W.C.) 3.2 / 1.12 in W.C. (82/28.6 mm W.C.) Natural Gas 24,000 8,400 5.0-10.5 in W.C. (127-267 mm W.C.) 3.4 / 0.52 in W.C. (87 / 13 mm W.C.) Propane Gas 22,000 8,000 8.0-13.0 in W.C. (203-330 mm W.C.) 6.3 / 1.00 in W.C. (161 / 25.5 mm W.C.
Gas Fan Convection Heater Operation Instructions FC510 .................... (RCE-391A) FC824 .................... (RCE-691TA) Important Facts about your Gas Fan Convection Heater Thank you for purchasing a Rinnai Gas Fan Convection Heater. For proper operation and safety, it is important to follow the instructions exactly and adhere to all safety precautions. Read all of the instructions and the warranty thoroughly before operating this heater. Keep this manual in a safe place.
Consumer Operation Guidelines for the Safe Operation of your Fan Convection Heater FOR YOUR SAFETY READ BEFORE OPERATING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equipped with an ignition device that automatically lights the burner. Do not try to light the burner by hand. B. BEFORE OPERATING smell all around the appliance area for gas.
WARNING Before operating, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. Keep the area around the heater clear and free from combustible materials, gasoline, and other flammable vapors and liquids. Do not use this appliance if any part has been under water.
Fan Convector Manual Auto Off Button Selects thermostat off function. Auto Off Indicator Indicates the thermostat off function is activated. Economy Indicator Indicates the Economy mode is in operation. Economy Button Selects operating mode for Economy function. Off and On Timer Buttons Selects the Timer mode. (OFF or ON) Filter Indicator Indicates the filter needs cleaning. ON/OFF Button Main Switch for turning ON/OFF.
Fan Convector Manual Economy Button Selects operating mode for Economy function. Off and On Timer Buttons Selects the Timer mode. (OFF or ON) Override Button While in timer mode, changes operation from ON to OFF or OFF to ON, until the next programed setting is reached. Override Indicator Indicates Override function is activated. Off and On Timer Indicators Indicates timer is in operation.
Operating The Heater TURNING ON: Press the ON/OFF button to operate the heater. The ON indicator will glow green. After approximately 3 seconds the spark generator will be heard before the burner ignites and the ON indicator glows red, indicating that the burner is lit. Warm air can be felt coming from the louvers approximately 5 seconds later. Room Temperature Adjustment: NOTE The room temperature and pre-set temperatures can only be displayed and adjusted when the heater is running.
Economy Mode: Function Lock: Press the Economy button to start the Economy function. The Economy indicator will glow. NOTE The Function Lock will help prevent accidental operation as well as making the control panel child resistant. To operate the Function Lock simply press the " " and " " buttons at the same time. The function is activated immediately and the Function Lock indicator will glow. Press the Economy button once more to switch off the function.
Operating the Timer(s) (FC510): The Timer feature allows you to delay the start time of the heater for up to 24 hours. Operating the On Timer Press the On Timer button . The On Time indicator will illuminate and the Combustion indicator will be illuminated green to confirm that the heater is awaiting for the Delay “ON” time period to pass before commencing operation.
Setting the Clock: (FC824) Programming the On/Off Timer(s) (FC824) When the appliance is first plugged in and then turned on, the digital display will show “- -:- -” After 10 seconds the Digital Display will turn off. Example: setting Timer 1 to heat between 7:10 A.M to 9:00 A.M. Example: setting the clock to 10:35 A.M. 1. Press the Set Time Button twice. The digital display will show AM 6:00. Timer 1 Indicator will glow. 1. Press the Set Time Button once, the Clock Indicator will glow. 2.
Operating the Timer(s) (FC824): NOTE Before operating the Timer(s), the clock time must be correct, and a starting time and finishing time for the Timer(s) must be programmed. The two Timers operate in the same way. This heater will begin operating before the programmed starting time in order for the room to reach the temperature setting by the programmed starting time. 1. To select the Timer(s) to commence heating: Check that the time shown on the Digital Display is correct.
Required Maintenance The appliance must be inspected annually by a licensed professional. Repairs and maintenance should be performed by a licensed professional. The licensed professional must verify proper operation after servicing. WARNING To protect yourself from harm, before performing maintenance: Turn off the electrical power supply by unplugging the power cord or by turning off the electricity at the circuit breaker. (The temperature controller does not control the electrical power.
Required Maintenance (continued) FC510 Clean as follows: Front Panel Removal FC824 1. Turn heater off. Unplug electrical cord and allow to cool for 1 hour. 2. Remove the louver assembly. (FC510: 3 Screws, FC824: 2 screws) 1. 3. Remove front panel: 2. 3. -FC510: Remove 2 screws near top and 2 screws near bottom of unit and pull front panel off towards you. (Figure 1) -FC824: Remove 2 screws near to top of the appliance as well as the 3 screws on the back of the control panel (Figure 3).
Required Maintenance (continued) Removing the Filters: 1. Unscrew the cap (Philips screw in the center) securing the large filter. 2. Pull the large filter up and away. 3. For the small filter simply pull the two tabs away from the unit. WARNING Failure to keep the primary air openings of the burner clean may result in sooting and property damage. DO NOT damage or distort any parts of the heater. DO NOT use a wet cloth or spray cleaners on the burner.
Troubleshooting: 1. Confirm that the heater is properly installed. See Installation section. 2. Make sure the gas valve on the LP gas bottle or gas supply line is ON and that gas pressure is available. 3. Make a careful visual inspection of all electrical connection and wiring. 4. If trouble persists, refer to the following trouble shooting chart and corresponding remedy.
Diagnostic Codes This heater has the ability to check its own operation continuously. If a fault occurs, an Error Message will flash on the digital display of the control panel. This assists with diagnosing the fault, and may enable you to overcome a problem without a service call. Please quote the code displayed when inquiring about service. CODE DISPLAYED DEFINITION REMEDY Tilt Switch Activated Inspector gas line connection, after setting heater upright.
Fan Convector Manual If any of the original wire as supplied with the appliance must be replaced, it must be replaced with a wire of at least a 194 ºF temperature rating and 18 AWG. Label all wire prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Fan Convector Manual If any of the original wire as supplied with the appliance must be replaced, it must be replaced with a wire of at least a 194 ºF temperature rating and 18 AWG. Label all wire prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Parts Breakdown FC510 Fan Convector Manual 27
Parts Breakdown FC510 28 Fan Convector Manual
Parts Breakdown FC510 Fan Convector Manual 29
Parts Breakdown FC510 30 Fan Convector Manual
Parts Breakdown FC510 Fan Convector Manual 31
Parts List for FC510 NO 001 003 005 007 008 010 016 018 020 021 023 025 026 100 101 102 103 104 105 106 106 107 107 108 109 112 115 116 117 118 119 120 121 121 122 123 124 125 126 129 130 131 132 133 134 32 PART NAME FRONT PANEL LOUVER ASSEMBLY REAR PANEL THERMOCOUPLE TEST PORT TOP PLATE INDICATER PANEL BASE HANDLE CORD HOLDER AIR FILTER-A AIR FILTER-B RESIN SCREW THERMISTOR COVER SECONDARY AIR COVER ASSEMBLY BURNER ASSEMBLY GAS CONTROL ASSEMBLY O RING CONNECTION PIPE CONNECTION PIPE BRACKET INJECTOR (NG)
Parts List for FC510 (continued) NO 135 136 137 138 139 140 141 142 143 144 148 157 159 162 163 700 702 703 704 705 706 709 710 713 715 716 717 719 802 888 901 902 903 904 PART NAME BURNER LID THERMOCOUPLE BRACKET-A THERMOCOUPLE FIXER THERMOCOUPLE BRACKET-B CASING ASSEMBLY CONVECTION FAN BEARING BRACKET BEARING MOTOR BRACKET-A MOTOR BRACKET-B IGNITER BRACKET LOUVER ASSEMBLY BRACKET THROAT COVER EDGE HOLDER GUARD PLATE P.C.B.
Parts Breakdown FC824 34 Fan Convector Manual
Parts Breakdown FC824 Fan Convector Manual 35
Parts Breakdown FC824 36 Fan Convector Manual
Parts Breakdown FC824 Fan Convector Manual 37
Parts Breakdown FC824 38 Fan Convector Manual
Parts List for FC824 NO 001 003 005 007 008 010 016 018 020 021 023 025 026 100 101 102 103 104 105 106 106 107 107 108 109 112 115 116 117 118 119 120 121 121 122 123 124 125 126 128 129 PART NAME FRONT PANEL LOUVER ASSEMBLY REAR PANEL THERMOCOUPLE TEST PORT TOP PLATE INDICATER PANEL BASE HANDLE CORD HOLDER AIR FILTER-A AIR FILTER-B RESIN SCREW THERMISTOR COVER SECONDARY AIR COVER ASSEMBLY BURNER ASSEMBLY GAS CONTROL ASSEMBLY O RING CONNECTION PIPE CONNECTION PIPE BRACKET INJECTOR (NG) INJECTOR (LP) PILOT
Parts List for FC824 (continued) NO 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 148 159 162 700 702 703 704 705 706 709 710 713 715 716 717 719 802 888 901 902 903 904 40 PART NAME CABLE CLIP LID HEAT SHIELD SEPARATION BOARD PARTITION BOARD BURNER LID THERMOCOUPLE BRACKET-A THERMOCOUPLE FIXER THERMOCOUPLE BRACKET-B CASING ASSEMBLY CONVECTION FAN BEARING BRACKET BEARING MOTOR BRACKET-A MOTOR BRACKET-A IGNITER BRACKET GUARD PLATE EDGE HOLDER P.C.B.
State Regulations State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts. Sellers of unvented propane or natural gas-fired supplemental room heaters are to provide to the purchaser a copy of 527 CMR 30 at the time of sale of the unit. In the State of Massachusetts, unvented propane and natural gas-fired space heaters are prohibited in bedrooms and bathrooms.
Consumer Support Warranty Information The installer is responsible for your heater’s correct installation. Please complete the information below to keep for your records: Purchased from: _________________________________________________________________ Address: _____________________________ Phone: _________________________________ _____________________________ Date of Purchase: __________________________________ Model No.: ________________________________________ Serial No.
Limited Warranty - continued Replacement of the product may be authorized by Rinnai only. Rinnai does not authorize any person or company to assume for it any obligation or liability in connection with the replacement of the product. If Rinnai determines that repair of a product is not possible, Rinnai will replace the product with a comparable product at Rinnai’s discretion.
Rinnai America Corporation • 103 International Drive, Peachtree City, GA 30269 Toll-Free: 1-800-621-9419 • Phone: 678-829-1700 • www.rinnai.us ©2013 Rinnai America Corporation. Rinnai is continually updating and improving products; therefore, specifications are subject to change without prior notice. Local, state, provincial, federal and national fuel gas codes must be adhered to prior to and upon installation.
