Applicable Printer models 9150/9150R/9110/9110R 7150/7150R/7110/7110R 052-36039-406
Model:Perfect binder (G) / Perfect binder (E) The user is cautioned that unauthorised changes or modifications not approved could void the user’s authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
About This Guide Prefaces Thank you for using the Perfect binder. The Perfect binder is a device, connecting to the RISO printer (ComColor 9150/9110/7150/7110) to perform the perfect binding. You can make booklets with the printed covers and body pages, and also make printing and binding from Microsoft Word files or PDF files by using the dedicated software. Please read the related guides before using or when you have concerns while using, and make use of this product and guide long for ever.
Symbols, Notations, and Screenshots Used in This Guide ■ Symbols Used in This Guide Indicates cautions that should be noted for safe use of this machine. Indicates important items that should be noted or are prohibited. Indicates useful information or additional information. ■ Names of Keys and Buttons The names of hard keys on the operation panel and buttons/items on the touch panel screen or computer (application) window are indicated with square brackets [ ].
Contents About This Guide ................................................................................................1 Symbols, Notations, and Screenshots Used in This Guide ........................... 2 Safety Precautions ..............................................................................................5 Warning Symbols .......................................................................................... 5 Installation Location ........................................................
Chapter 1 Functions for Binding...........................................................1-1 Operations of the Binding Job ............................................................1-2 Viewing the Job List ................................................................................... 1-2 Changing Finished Job and Folder Job Settings ....................................... 1-3 Setting the Binding Functions ....................................................................
Safety Precautions This section describes the items that should be followed for safe use of this machine. Be sure to read this section before using the machine. Warning Symbols To use the machine properly and to prevent human injury and damage to properties, the following warning symbols are used. Read the meaning of the symbols to understand and then read this guide. WARNING Indicates that incorrect handling by ignoring this symbol may cause death or serious human injury.
Power Connection WARNING ■ Confirm the specification of the machine's power source and use the power source with sufficient margin. Otherwise, a fire or an electric shock might occur. ■ Do not connect another electric product to the same electrical outlet. ■ Install the machine near the wall socket to avoid using an extension cord between the machine and the wall socket. If an extension cord is absolutely required, do not use longer than 5m (15ft). Otherwise, a fire or an electric shock might occur.
Safety Precautions Handling WARNING ■ Do not place water containers or metallic objects on the machine. If water drips inside the machine or a metallic object drops inside it, a fire or an electric shock might occur. ■ Do not insert or drop any metallic material or flammable substances into the machine through any opening. A fire or an electric shock might occur. ■ Do not remove the covers. Otherwise, you might be electrically shocked by the high-voltage part inside.
Caution Label For safety use, the caution label below is adhered to this machine. When operating or maintaining this machine, read the instruction of the caution label for safety use. Do not remove or dirty the label. If the label is not stuck on the machine, turned out or unreadable, contact your dealer (or authorized service representative). ■ Location of the Caution Label The locations of the caution labels (warning) are shown below. ■ Label Details The location of the label is high temperature.
Before Use This section describes the precautions that must be observed before using the machine. Installation Location Observe the following precautions. ■ Your dealer will help you to determine a proper location for the machine at the time of delivery. ■ When moving the machine, contact your service representative. ■ Avoid installing the machine in the following locations. Otherwise, incorrect operation, malfunction, or accident might occur.
Required Spacing ■ Printer and Perfect binder Provide sufficient space for the operations, replacing the consumables, and maintenance.
Before Use The size varies depending on the optional equipment used.
Usable Paper Cover Sheet The following paper type and size can be loaded for the cover sheet.
Before Use Body Page Size (Binding Size) Booklet Width 1.5 mm (1/16") to 30 mm (1 3/16") 15 - 500 sheets (When using plain paper and recycled paper (85 g/m2 (23-lb bond)), 15 - 300 sheets) (Binding amount of sheets varies depending on the paper type.) Consumable Storage and Handling Precautions ■ Avoid keeping the glue sheets and filters in the following places. Keep them in the adequate environment.
Part Names and Functions a Cover Sheet Inserter Set cover sheets for manual binding. b Side Guides Slide to suit the cover width so that the paper is neatly aligned. c End Guide Slide to suit the cover end so that the paper is neatly aligned. d Cover Sheet Inserter Open Lever Use to slide the cover sheet inserter. e Booklet Slot Bound booklets are output. f Front Cover Open this cover to remove the jammed paper or cutting trash in the cover sheet dust box.
Part Names and Functions 15 Perfect binder User’s Guide 05
What You Can Do with the Perfect binder You can perform the perfect binding in three methods below: ● Print out both the cover and body pages from original data ● Load the printed cover into the Perfect binder, and then print out the body page's original data ● Load the printed cover and body pages into the Perfect binder Print Preparations Creating Process of Bin Print out both the cover and body pages from original data Start the binding data creating application on your PC.
There are two processes for perfect binding: ● Creating process of binding data: Use the binding data creating application (Perfect Binding Software) ● Binding process: Bind the printouts using the Perfect binder nding Data Binding Process Creating Binding Data Load original data to set imposition and edit data. Cover Printing and binding the cover and body pages Creating Binding Data Load original data to set imposition and edit data.
Perfect Binding This section describes the method, terms, and constructure of this machine. Binding Method Perfect binding does not use staples; the binder glues body pages to the cover sheet. The cover sheet which contains the front covers, spine and back covers in one sheet wraps the body pages. With the Perfect binder, you can make a booklet by directly printing out original data or loading the printed cover and body pages. Terms This section describes the terms of binding used in this guide.
Perfect Binding ■ Terms of the Perfect Binding ① Cover 2 ② Cover 1 ③ Body pages ④ Spine ⑤ Cover 3 ⑥ Cover 4 • When the binding side is [Right] • When the binding side is [Left] Term Description Binding data Original data with cover data and body page data Cover data Original data for printing on the cover Body page data Original data for printing on the body page Cover 1 Front side of the front cover (outer) Cover 2 Back side of the front cover (inner) Cover 3 Back side of the back cover (in
Paper Feed Path The cover and the body pages are transferred in the Perfect binder as shown below.
Perfect Binding Loading the paper for the manual binding Be careful with the direction of the body pages and order when loading the printed body pages. The loading method is different depending on the binding side. • Left binding, top binding: Load the last page top side up • Right binding: Load the first page top side up When loading original data, printing and binding by using the dedicated data creating application, body pages are loaded automatically.
Basic Procedure The basic perfect binding workflow is as follow.
Binding Preparations Before binding up, make the Perfect binder ready for use. Turning the Power OFF Turning the Power ON/OFF The Perfect binder's [Main power] switch is at the bottom of the right side. When it is turned ON, the power of the Perfect binder is turned ON and OFF by connecting to the power of the printer's main unit. Turning the Power ON 1 1 Make sure that the sub power of the printer is OFF. Keep the main power of the printer ON. 2 Turn OFF the Perfect binder's [Main power] switch.
■ Confirming on the Operation Panel 1 Confirm that the power of the printer and Perfect binder is turned ON. 2 Press [Status] on the mode screen. 3 Confirm the status of the printer and the Perfect binder. When the Perfect binder becomes the stand-by mode, "Ready to start binding up." is displayed. You can bind up a booklet with the glue and glue tank in adequate temperature. • Warming up mode The Perfect binder warms up the glue and glue tank.
Binding Preparations Loading the Body Pages/Cover (Manual Binding) 3 Close the cover sheet inserter. Slide the cover sheet inserter, lifting the right lever. To bind up the booklet manually (offline), load the printed covers and body pages into the Perfect binder. Load cover sheets into the cover sheet inserter; body pages into the body sheet stacker. Load one booklet amount of body pages. For the operation of manual binding, see the procedure in "Manual Binding" (p. 1-5).
2 Load the cover sheet. 4 Load the cover side facing up. Be careful not to let the sige guides bend the sides of the cover sheet. The cover direction changes depending on the binding side. ● Left ← Loading Cover 4 Cover 1 Fit the stopper to the cover sheet size. The stopper is fixed with the magnet. Slide the stopper at the cover's end to fit to the cover. If the cover is not loaded correctly, the cover may not be fed inside the Perfect binder.
Creating a Booklet from Original Data You can send the original data from your PC, print and bind up booklets with the Perfect binder. There are two methods of creating booklets from original data. • Using original data for both cover and body pages • Using original data for body pages only (cover is already printed) For operations of the binding data creating software (Perfect Binding Software) and compatible file formats, see the "Application Guide".
Restrictions on the Printer The original data for the cover may not be used on the printer without the feed tray. When the Perfect binder is connected to the printer only with the standard tray, load the printed cover into the cover sheet inserter before binding. Usable paper type and size vary depending on the place into which the paper is loaded. For details, see "Usable Paper" (p. 12).
Functions for Binding 1 Perfect binder User’s Guide 05
Operations of the Binding Job You can operate the printer job list and settings for the Perfect binder from the printer mode screen. This section describes the job which the perfect binding is set (binding job). The functions for other than the binding job, see the printer manual. Viewing the Job List To distinguish from the regular jobs, the binding job icon is displayed at the left of the binding job. Binding Job ■ Setting on the RISO Console 1 Start your Web browser. 2 Enter the IP address.
Operations of the Binding Job Changing the Setting During Printing 1 3 Change the setting if required, and press [Print]. Printing the configured job begins. Press the [STOP] key. The [Confirm] screen is displayed. The [Body sheet tray] can be used only on the [Suspending] screen. The settings cannot be changed from the [Finished job] screen or [Details] on the [Folder job] screen. 1 Changing Finished Job and Folder Job Settings 1 • To cancel printing and delete the job, press [Cancel].
1 Functions for Binding ● To check the current settings, press [Settings]. ● For the folder job, press [Preview] to check the printing image. 4 Select [Print], [Save], etc. Glue Temperature You can check the glue unit status (glue and glue tank) before sending the binding job. The binding job does not start when the glue unit does not reach the suitable temperature. When the glue temperature is low, press [Prewarm]. The selected item is performed.
Operations of the Binding Job 3 If the glue temperature is low, press [Prewarm]. 3 Click [Glue temperature]. 1 The [Glue temperature] screen is desplayed. 4 ● Press this button when the front, side cover and the cover sheet inserter are closed. When the cover is opened, you cannot press the [Prewarm] button. When the glue temperature is low, click [OK]. ● When the Perfect binder is in the binding mode, you cannot use the [Prewarm] button.
1 Functions for Binding It may take a long time to warm up the glue unit to the suitable temperature. It is recommended to confirm the glue tank temperature before performing the job. 4 Load the cover and body pages into the Perfect binder, and press [OK] on the confirmation screen. Alternatively, press the [Start] key. 1 2 Press [Functions] on the printer mode screen. For the manual binding, all the papers loaded in the body sheet stacker are bound up into a volume of booklet.
Administrator Settings In the "Admin. Settings", you can change the environment settings related to the Perfect binder and the default value. This section describes the settings related to the Perfect binder and cover sheets. ● For details on the Admin mode and methods of the "Admin. Settings", see the printer manual. ● You can make the "Admin. Settings" related to the Perfect binder on both the operation panel and the RISO Console.
1 Functions for Binding ■ Setting on the RISO Console 1 Click [Admin.] in the monitoring screen. Cover Settings for the Perfect binder You can cut off the surplus area of the cover. To cut off the cover, set the cover cutting position and gluing position. The values set in [Perfect binder; Cover] are saved until the settings are changed. Confirm the cutting position and gluing position with the test print and adjust them.
Administrator Settings ■ Setting on the Operation Panel 1 Press [Perfect binder; Cover] on the [Admin. Settings] screen. 2 Press [ON] and set [Cover cutting position] and [Cover gluing position]. ■ Setting on the RISO Console While processing the binding job, change [Perfect binder; Cover] from the RISO Console so that the finishing of the processing job is changed. Before changing the setting, confirm the job setting to the user who has sent the binding job or wait until the binding job is finished.
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Maintenance 2 Perfect binder User’s Guide 05
Replacing the Consumables For comfortable use of the Perfect binder, the daily maintenance is important. This section describes the replacement of glue sheet, deodorant filter, and dispose of cutting trash. This machine warms up the glue, so that the glue unit part becomes high temperature. Body contact may cause burn. The side cover does not open until the temperature inside of this machine becomes low. Please wait until this machine cools down.
Replacing the Consumables 5 Lift the B9 lever to open the glue sheet cover. 8 Remove the remaining piece of the glue sheet. Press the B10 lever to close the glue sheet cover. If the glue sheet is loosed, roll the glue sheet core to tighten the sheet. 2 6 Set the new glue sheet. 9 Remove the double-sided tape on the rolling core and paste the end of the release liner to the rolling core. If the release liner is loosed, roll the rolling core in the arrow direction to tighten the film.
2 Maintenance Replacing the Filters 3 Remove the dust filter from the deodorant filter. When the (deodorant/dust) filter is deteriorated, the glue emits an odor from the Perfect binder when the glue is warmed up. In this case, replace the filter. Deodorant filter ● Replace the filters in the following periods. Dust filter • Deodorant filter: after using 12 glue sheets or after approx.
Replacing the Consumables 5 Set the filter in the Perfect binder. Disposing the Cutting Trash Put the dust filter face down. When the cutting trash (dusts) fills in the cover sheet dust box, the message prompting to dispose the cutting trash is displayed and the binding is stopped. Dispose the cutting trash. 1 Open the front cover. 2 6 Close the side cover. 2 Pull the cover sheet dust box out, toward the front. 3 Dispose all of cutting trash.
2 Maintenance 4 Push the cover sheet dust box back to the machine. 5 Close the front cover.
Cleaning Maintenance is required for keeping up the performance of the Perfect binder and safety use. If the glue adheres on the shaping unit inside the machine, the booklet may have smudges. It is recommended to maintain the machine regularly as follows. CAUTION ● When cleaning the machine, open the front cover, and then turn OFF the main power switch of the machine. ● Do not perform other than the following operation (e.g. adjustment, repair, etc.).
Troubleshooting This chapter describes the reasons why the error lamp flashes on the operation panel and error messages appear on the touch panel and what action to take. Follow the displayed messages to resolve the error. The printer's operation panel error lamp If an error occurs, the error lamp flashes in red. Error lamp Error messages on the printer's touch panel The description of the error and instructions for resolving the error are displayed as shown below.
Troubleshooting Examples of Error Messages The following are examples of error messages. Service Calls This error message is displayed when inspection or repair is required by a service representative. Message The Perfect binder has an error. Reboot by pressing the Sub Power key. If recovery has failed, call service. Action to Take An error occurred in the Perfect binder. Press the [Sub power] key on the operation panel to turn off the power and then on again.
2 Maintenance Check Settings Errors This error message is displayed when a cover is not completely closed. Message Close the front cover (side cover, cover sheet inserter) of the perfect binder. Action to Take The Perfect binder's front cover (side cover, cover sheet inserter) is not completely closed. Securely close it. Warning These warning messages are displayed when there is no more paper, the output tray is full, a peripheral device is not connected, or there is another problem.
Troubleshooting Message Action to Take Set the body in the body sheet stacker of the perfect binder. There is no paper in the body sheet stacker of Perfect binder. Load the body sheets in the body sheet stacker. The optional device has not been powered on. To use the optional device, power on the optional device and then the main unit. The power of the Perfect binder is "OFF". Turn the power "ON". There is a sequence to turn on the power of the Perfect binder. See "Turning the Power ON/OFF" (p.
2 Maintenance Paper Jam If a paper jam occurs in the Perfect binder, the error lamp on the operation panel flashes in red, and the paper jam screen appears on the touch panel. Follow the procedure displayed on the touch panel to remove the jammed paper and resume printing. 1 Touch the alphanumeric button indicating the location of the paper jam to display how to remove the jammed paper. 2 Follow the procedure displayed on the touch panel to remove the paper.
Troubleshooting Precautions When Removing Jammed Paper • Slowly and carefully remove the jammed paper. Be careful not to leave pieces of paper in the Perfect binder. • When removing the paper from the machine, roll the paper a little at a time in the output direction inside the machine, and then remove the paper toward you. 2 • Paper is transferred through the printer at a high speed during printing.
Other problems Status The perfect binder does not operate at all. Reason and Action to Take Make sure that the main power of the printer and Perfect binder has been turned on. Make sure that the power plug of the printer and Perfect binder has been properly inserted into the electrical outlet. Make sure that the power cords have been securely connected to the printer and Perfect binder. Make sure that the power breaker has not been tripped.
Appendix 3 Perfect binder User’s Guide 05
Specifications ■ The Perfect binder Basic/Binding Functions Model Perfect binder (G), Perfect binder (E) Type Perfect binder Finishing Type Side-Stitching Warming-Up Time 13 min.
Specifications Operating Noise *4 Max. 70 dB or less (when binding) Operating Environment Temperature: 15°C to 30°C (59°F to 86°F) Humidity: 40% to 70% RH (non-condensing) Dimensions (W × D × H) 1,290 mm × 675 mm × 1,125 mm (50 25/32" × 26 9/16" × 44 9/32") Weight Approx. 220 kg (485 lb) Safety IEC60950-1 compliant, Indoor, pollution degree 2*, At altitudes of 2000 m or lower * The pollution degree of the usage environment due to dirt and dust in the air.
Consumables It is recommended that you use consumables manufactured by RISO KAGAKU CORPORATION. Consumable specifications and types are subject to change without notice. For pricing information, contact your dealer (or authorized service representative). Consumable Items Item Remark Glue Sheet Binds up approx. 600 booklets (A4 size, 5 mm ((3/16")) width) Dust Filter Replace after using two sets of glue sheets. Deodorant Filter Replace after using twelve sets of glue sheets or after approx.
Notice for European Union Member States RISO, the environment and the Waste Electrical and Electronic Equipment Directive "WEEE Directive" What is the WEEE Directive? The purpose of the WEEE Directive is to reduce waste and ensure Electrical and Electronic Equipment is recycled at the end of its useful life. What does the crossed out wheeled bin symbol mean? The crossed out wheeled bin symbol indicates this product must be disposed of separately to normal waste.
Vorsichtsmaßnahmen ComColor Serie Modell: Perfect Binder (E) MASCHINENLÄRMINFORMATION Maschinenlärminformations-Verordnung 3. GPSGV: Der höchste Schalldruckpegel beträgt 70 dB(A) oder weniger gemäß EN ISO 7779. Hinweis: Das Gerät ist nicht für die Benutzung am Bildschirmarbeitsplatz gemäss BildscharbV vorgesehen. Copyright © 2013 RISO KAGAKU CORPORATION Dieser Abschnitt beschreibt Vorkehrungen, die zur sicheren Benutzung dieser Maschine befolgt werden müssen.
Vorsichtsmaßnahmen Aufstellungsort VORSICHT ■ Stellen Sie diese Maschine auf einer ebenen oder stabilen Oberfläche auf. Andernfalls könnte sich die Maschine neigen und hinunterfallen und dadurch Verletzungen verursachen. ■ Stellen Sie die Maschine nicht an einem staubigen oder feuchten Ort auf. Andernfalls kann es zum Brand oder zu elektrischen Schlägen kommen.
Behandlung WARNUNG ■ Stellen Sie keine Wassergefäße oder Metallobjekte auf die Maschine. Falls Wasser oder ein Metallobjekt ins Innere eindringt, kann dies zu einem Brand oder zu elektrischen Schlägen führen. ■ Lassen Sie keinerlei metallische Gegenstände oder entzündbares Material durch irgendeine Öffnung ins Innere der Maschine eindringen. Andernfalls kann es zum Brand oder zu elektrischen Schlägen kommen. ■ Entfernen Sie die Abdeckungen nicht.
Vorsichtsmaßnahmen Warnsymbole Aus Sicherheitsgründen ist diese Maschine mit dem unten angegebenen Warnsymbol versehen. Wenn Sie mit dieser Maschine arbeiten oder diese Maschine warten, lesen Sie bitte zuerst die Hinweise auf diesem Warnsymbol, das eine sichere Benutzung des Gerätes gewährleistet, durch. Entfernen Sie das Warnsymbol nicht und achten Sie darauf, dass es nicht beschmutzt wird.
Vor Inbetriebnahme Dieser Abschnitt erläutert Vorsichtsmaßnahmen, die vor der Benutzung der Maschine zu beachten sind. Aufstellungsort Beachten Sie die folgenden Sicherheitshinweise. ■ Der Aufstellungsort zur Installation der Maschine wird bei der Anlieferung in Absprache mit dem Kunden festgelegt. ■ Wenn Sie die Maschine an einen anderen Ort verlegen, benachrichtigen Sie zuvor die Servicestelle. ■ Vermeiden Sie die Installation der Maschine an folgenden Orten.
Vor Inbetriebnahme Abmessungen ■ Drucker und Perfect Binder Schaffen Sie ausreichend Platz, um die Maschine bedienen, das Material ersetzen und die Maschine warten zu können. ● Von Vorne gesehen 1.220*2 3 2.490 2.750*1 Einheit: mm ● Von der Seite gesehen 1.615 810 1.
Die Größe hängt von den verwendeten optionalen Geräten ab. *1 Breite *2 Höhe *3 Tiefe Drucker und Perfect Binder 2.750 mm Drucker, Perfect Binder und Scanner (bei Nutzung des Spezial-Scanner-Stands) 2.750 mm Drucker, Perfect Binder und Versatz-Hefter 2.970 mm Drucker, Perfect Binder und Zufuhr mit hoher Kapazität 3.095 mm Drucker und Perfect Binder 1.125 mm Drucker, Perfect Binder und Scanner (bei Nutzung des Spezial-Scanner-Stands) 1.220 mm Drucker, Perfect Binder und Versatz-Hefter 1.
Vor Inbetriebnahme Verwendbares Papier Deckblatt Die folgenden Papiertypen und Größen können als Deckblatt verwendet werden.
Größe der Textseite (Bindegröße) Größe [Reguläre Größe] A5 (210 mm × 148 mm) B5 (257 mm × 182 mm) A4 (297 mm × 210 mm) Letter (279,4 mm × 215,9 mm) Broschürenbreite 1,5 mm bis 30 mm 15 - 500 Blätter (bei Verwendung von glattem Papier und Recycle-Papier (85 g/m2) 15 -300 Blätter) (Blattanzahl variiert je nach Papiertyp) Materiallager und Schutzmaßnahmen zur sicheren Handhabung ■ Leimblätter und Filter sollten in einer entsprechenden Umgebung, d.h.
Vor Inbetriebnahme Technische Daten ■ Perfect Binder Grundfunktionen Modell Perfect Binder (E) Typ Perfektes bindegerät Endbearbeitungstyp Seitenbindung Aufwärmzeit 13 Minuten oder weniger Bindegeschwindigkeit *1 ComColor 9150/9110: 60 Broschüren/Stunde ComColor 7150/7110: 48 Broschüren/Stunde Textseite: A4-LEF*7, B5-LEF, A5-LEF, Letter-LEF Deckblatt*5 (wenn der überstehende Teil abgeschnitten wird): A5: 210 mm × 307 - 342 mm B5: 257 mm × 374 - 409 mm A4: 297 mm × 430 - 465 mm Letter: 279,4 mm × 4
Betriebsumgebung Temperatur: 15ºC bis 30ºC Luftfeuchtigkeit: 40% bis 70% RH (kondensierungsfrei) Abmessungen (B × T × H) 1.290 mm × 675 mm × 1.125 mm Gewicht Ca. 220 kg Entspricht mit der Norm IEC60950-1, Für den Einsatz in Innenräumen, Grad der Verschmutzung 2*, Höhenlage bis zu 2000 m * Grad der Umgebungsverschmutzung auf Grund von Schmutz und Staub in der Luft. Grad "2" entspricht einer normalen Innenraumumgebung. Sicherheit Erforderlicher Platz einschließlich des Druckers (B × T × H) 2.
Vor Inbetriebnahme Hinweis für Mitgliedstaaten der Europäischen Union RISO, die Umwelt und die Verordnung über Elektro- und Elektronik-Altgeräte (WEEE-Verordnung) ■ Was ist die WEEE-Verordnung? Die WEEE-Verordnung soll Abfall reduzieren und sichersfellen, dass elektrische und elktronische Geräte am Ende ihrer Nutzungsdauer wiederverwertet werden.
Perfect binder User’s Guide 05
Perfect binder User’s Guide 05
Please contact following for supplies and service: Copyright © 2013 RISO KAGAKU CORPORATION
