Hygienic Design – Extra cleanliness guaranteed
Climate control outside the hygiene zone It supplies the air/water heat exchangers in the hygiene zone and the LCP in the data centre with the required cooling water.
One-stop solution for optimum processes All areas of the food industry require different hygiene standards. Rittal has the right solution for everything, from the housing and the power distribution to the climate control – everything is a perfect match. Naturally, the IT infrastructure is no exception.
Hygiene standards for high productivity and reliability “Rittal – The System.” stands for cleverly thought-out system solutions for hygienic production in the food industry. Particularly in open processes, where the resistance of the seal to detergents and disinfectants is crucial, it is vital for production plant to be equipped with optimised enclosures, terminal boxes and command panels.
The Rittal Hygienic Design for food safety is based on: European standards and directives ◾ EN 1672-2-2009-07 Food machinery/ General design principles/Part 2: Hygiene requirements ◾ EN ISO 14 159:2008-07 Safety of machinery – Hygiene requirements for the design of machinery ◾ EN 16001:2009-06 Energy management to improve energy efficiency ◾ Machinery directive 2006/42/EC binding ◾ Document 13 EHEDG guideline on the hygienic design of apparatus for open processes, prepared in collaboration with 3-A and NSF
Extra cleanliness guaranteed! Terminal boxes and compact enclosures in Hygienic Design (HD) are key elements in the design of open processes in the food industry and clean rooms due to their ease of cleaning. Compatible accessories such as wall spacer brackets and HD-compatible cable glands complete the range. If you have specific requirements, “Rittal – The System.” is sure to have the right solution.
Silicone seal ◾ All-round external, joint-free silicone seal ◾ Easy to replace ◾ Guides and fixes the lid to the screw fasteners ◾ All-round tilt for terminal boxes – Enclosure: 3° – Lid: 10° Interior configuration ◾ Hole pitch of 6.
Hygienic Design HD accessories Page 21 System accessories Cat. 35, page 613 KL stainless steel Cat. 35, page 217 Switch housing Cat. 35, page 216 Protection category IP to IEC 60 529: – IP 66 Protection category IP to DIN 40 050-9: – IP 69K Protection category NEMA: – NEMA 13 – NEMA 3R – NEMA 4X Supply includes: – Enclosure of all-round solid construction – Cover – Mounting bracket (pre-assembled) – Seal and screw plug (supplied loose) T B2 H2 Material: – Enclosure and cover: Stainless steel 1.
Hygienic Design HD accessories Page 21 System accessories Cat. 35, page 613 AE stainless steel Cat. 35, page 219 Protection category IP to IEC 60 529: – IP 66 Protection category IP to DIN 40 050-9: – IP 69K Protection category NEMA: – NEMA 13 – NEMA 4X B G Supply includes: – Enclosure of all-round solid construction – Door with inserted seal – Door hinged on the right, may be swapped to the left – Mounting plate F H2 Material: – Enclosure and door: Stainless steel 1.
Hygienic Design Compact enclosure HD Width (B) mm 610 810 810 810 810 Height (front) (H1) mm 650 430 650 1050 1250 Height (rear) (H2) mm 769 549 821 1221 1421 Depth (T) mm 210 210 300 300 300 Mounting plate width (F) mm 549 749 739 739 740 Mounting plate height (G) mm 570 570 355 955 1155 1310.600 1314.600 1315.600 1316.600 1317.600 27.4 25.5 39.0 60.1 71.0 Model No. Packs of 1 pc(s). Weight kg Page Accessories HD wall spacer bracket 1 pc(s). 4000.
Hygienic Design HD accessories Page 21 Surface finish: – Enclosure and door: Brushed, grain 400, peak-to-valley height < 0.
Hygienic control and monitoring Command panels and printer enclosures play a key role in the decentralised control and monitoring of open processes in the food and luxury goods industry. Their functional design means that standard commercially available PC components such as printers, monitors and label printers, for example, are easily and securely integrated into the production process.
Silicone seal ◾ All-round external, joint-free silicone seal ◾ Easy to replace ◾ All-round tilt – Command panel: 3° – Printer enclosure: 10° Easy monitoring ◾ Large visible area with inset and sealed polycarbonate window in the door ◾ Screwed-fastened mounting plate with holes for VESA 75 and 100 connection ◾ Attachment of monitors of up to 24˝ User-friendly design ◾ Enclosure tilted forwards by 3° – to allow liquids to drain off reliably whilst cleaning – for the support of keyboards during production ◾
Hygienic Design Printer enclosure HD P. 15 Support arm system CP 40, stainless steel Cat. 35, p. 180 Command panel housings w. door, stainless steel Cat. 35, p. 229 Surface finish: – Enclosure and door: Brushed, grain 400, peak-to-valley height < 0.
Hygienic Design Command panel HD Page 14 PC enclosure system, stainless steel Cat. 35, page 227 Surface finish: – Enclosure and door: Brushed, grain 400, peak-to-valley height < 0.
System partner for the food industry Create the optimum conditions for successful audits by IFS 6 and trading firms with the Rittal System for Hygienic Design. The baying system and production data enclosures can be integrated perfectly into your production clean rooms. Thanks to the infinite possibilities for baying, even complex control systems for open processes are no longer a problem.
Seal ◾ Silicone profile seal between door, side panels and enclosure ◾ Joint-free, all-round external seal – simple to replace ◾ Seal dyed blue to clearly distinguish it from foodstuffs ◾ Silicone seal for the angled roof and baying frame comprising self-adhesive, jointed profile lengths and rectangular profiles Door ◾ Hinges that are inside the sealing zone create an exceptionally easy-clean design on the outside ◾ Two locking rods, external parts in stainless steel, for secure and sealed closing ◾ Easy-t
Hygienic Design SE 8 stainless steel Cat. 35, page 224 TS 8 stainless steel Cat. 35, page 222 Interior installation Page 29 Air/water heat exchangers Page 20 Surface finish: – Enclosure and door: Brushed, grain 400, peak-to-valley height < 0.
Air/water heat exchangers Hygienic Design An easy-to-clean enclosure climate control solution is now available for hygiene-critical production zones in the food and consumables industry. ◾ Hygienic design simplifies cleaning procedures and guarantees food safety ◾ Protection category IP 56/59 if correctly fitted – suitable for high-pressure and steam-jet cleaning ◾ Enclosure made from 1.4301 (AISI 304) stainless steel with the roof tilted forwards by 30° ◾ Water connections made from stainless steel 1.
Air/water heat exchangers Accessories for climate control Cat. 35, page 454 Chillers Cat. 35, page 446 Therm software Cat. 35, page 474 Air/water heat exchanger for hygienically sensitive production zones in the food and consumables industry – the optimum addition to the Rittal Hygienic Design range. The cleaning-friendly design reduces the risk of contamination and ensures food safety.
Hygienic Design Accessories HD levelling feet Benefits: – Minimises cleaning time thanks to fully covered, permanently sealed threads – Compensation of floor inclines up to an angle of 10° thanks to flexible base – Baying can even be achieved on sloping floors, thanks to a large levelling range – Design to EHEDG standards Adjustment Packs of range mm Model No. Design Thread without base mount M12 122 - 175 4 pc(s). 4000.240 with base attachment M12 122 - 175 4 pc(s). 4000.
Hygienic Design Accessories Silicone seal Length m Packs of Model No. 25 1 pc(s). 5001.380 for TS, AE In exchange for a damaged PU seal. This makes it more resistant to cleaning agents and disinfectants. Material: – Silicone foam profile Colour: – White HD viewing window For the protection of switches or displays. Assembly – The foamed-in PU seal can be removed without leaving a residue and the surface cleaned.
Hygienic Design Accessories HD enclosure key Packs of Model No. 1 pc(s). 2549.600 HD bit Packs of Model No. for universal key 2549.500 1 pc(s). 2549.510 HD hinge Packs of Model No. 2 pc(s). 4000.130 For HD cam lock Note: – Enclosure, case and lock systems are supplied as standard with matching keys To be used in exchange in HD enclosures with internal hinges. Material: – Stainless steel 1.
Hygienic Design Accessories HD wall spacer bracket Wall distance mm Packs of Model No. 50 1 pc(s). 4000.100 Benefits: – Creates space for cleaning behind the enclosure. – Shorter assembly times by eliminating the need for an all-round seal. – Greater hygiene safety by avoiding an uncontrollable dead space or gap between the enclosure and wall. – Mounting on the wall optionally from the enclosure interior via a through-hole (max. M8) or from the rear via an integral M10 thread.
Hygienic Design Accessories HD mounting plate infill for HD system enclosure For a continuous mounting surface in bayed suites where the mounting plate is set forward. For enclosure height mm Packs of Model No. 1800 1 pc(s). 4000.508 Material: – Sheet steel, 2 mm Surface finish: – Zinc-plated Supply includes: – Assembly parts HD keyboard support To support standard keyboards, including water drain hole. Material: – Stainless steel 1.
Hygienic Design Accessories Connector gland, small For pre-assembled cables with connectors. ◾ For use with material thickness of up to 4 mm ◾ Strain relief of the pre-assembled cables can be achieved with cable ties. To fit Packs of Model No. 2 cables Ø 6 – 8 mm 1 pc(s). 2400.300 3 cables Ø 4 – 6 mm 5 pc(s). 2400.500 Material: – Plastic Colour: – RAL 9005 Protection category IP to IEC 60 529: – IP 65 if installed correctly Supply includes: – Assembly parts HD supporting structure On request.
Hygienic Design Accessories Rails for interior installation for HD compact enclosures For mounting on the existing threaded bolts. With TS system punchings on three sides. Material: – Sheet steel, zinc-plated Length mm Packs of Model No. Cat. 35, page 510 4 pc(s). 5001.050 716 710 4 pc(s). 5001.051 716 910 4 pc(s). 5001.052 716 1110 4 pc(s). 5001.053 716 Supply includes: – Assembly parts Interior installation, door 1 2 Enclosure Model No. 1316.600 1317.600 Model No. 5001.
Hygienic Design Accessories HD cable gland Standard version Applications: ◾ Manufacturing and packaging of foodstuffs etc. ◾ Clean room technology (e.g. pharmaceuticals) ◾ Biotechnology ◾ Chemical industry Benefits: ◾ Smooth, solid exterior surfaces effectively prevent the depositing of harmful micro-organisms ◾ Much easier, and therefore cheaper, to clean compared with conventional cable glands 1 2 3 4 5 6 Material: – Cap nut: Stainless steel 1.4305 (AISI 303) – Seal: Conforms to FDA 21 CFR 177.
Hygienic Design Interior installation – system enclosure HD Rail systems Cat.
Hygienic Design Interior installation – system enclosure HD Swing frame, component shelf, mounting angles Cat. 35, page 1 1 6 Swing frame, small, with installation kit 796 Installation kit for swing frames, large, for TS/SE enclosures 797 Swing frame, large, without trim panel, for 600 mm wide enclosures 797 Component shelf for frame attachment 50 kg 739 Component shelf for frame attachment 100 kg 739 PS punched section with mounting flange 23 x 73 mm 723 Mounting angles – 482.
Hygienic Design enclosures at the Landgeflügel chicken processing plant The special protection offered by HD enclosures is also invaluable in peripheral areas. The horizontally hinged viewing window ensures additional protection for the display set into the HD enclosure whilst cleaning.
◾ Enclosures ◾ Power Distribution ◾ Climate Control ◾ IT Infrastructure You can find the contact details of all Rittal companies throughout the world here. www.rittal.
