UPS System Power Modular Concept 7857.433 7857.
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5.2. EN Table of Contents Start-up in Battery Mode (Cold Start) ......... 18 5.3. Check Measured Values & Figures detected by UPS 19 IMPORTANT SAFETY INSTRUCTIONS ..3 5.4. UPS Default Data and Special Function Execution...................................................................... 20 1.1. Documentation Notes ........................................3 1.2. Retention of Documents...................................3 1.3. Symbols Used.....................................................3 5.
Important Safety Instructions Important Safety Instructions 1.1. Documentation Notes The audience for this guide is the technical specialist familiar with the assembly, installation and operation of the PMC12 UPS-System. You should read this operating guide prior to commissioning and store the guide so it is readily accessible for subsequent use. Rittal cannot accept any liability for damage and operational malfunctions that result from the non observance of this guide. 1.2.
Important Safety Instructions with the correct plugs and sockets for the appropriate voltage system. 15. Observe the valid regulations for the electrical installation for the country in which the unit is installed and operated, and the national regulations for accident prevention. Also observe any companyinternal regulations (work, operating and safety regulations). 16. Use only genuine or recommended parts and accessories. The use of other parts can void the liability for any resulting consequences.
Product Introduction 2.2. Special Features 2. Product Introduction 2.1. General Characteristics The double-conversion technology in accordance with the specification VFI-SS 111 guarantees the power supply to connected terminal devices with a pure sinusoidal voltage. 1. 2. 3. 4. 5. 6. 7. 8. The ultra-efficient PWM technology achieves a high efficiency for an almost sinusoidal output voltage.
UPS Functional Descriptions EN 3. UPS Functional Descriptions of the UPS. ⑫ To re-confirm the change of UPS Setting 3.1. UPS Front Panel Display 3.1.1. Symbols on DisplayPanel Item Symbol 1 LINE Battery Low 3 Battery Abnormal 4 UPS Overloading 5 UPS Working Service Mode1 6 A Blackout Transfer occurred in UPS Output the utility input voltage is within the window; the LED flashes flickeringly to indicate that the utility input voltage is within the acceptable window.
UPS Functional Descriptions 16 Previous Page or Setting Change 17 Next Page 35 Special Function Log in /out Enter or Reconfirmed Utility Input Normal LED Utility Input Normal LED UPS under Redundancy Mode UPS under ECO Mode 18 19 20 21 22 23 36 Er27 37 Er28 38 Er31 39 Er** CVCF mode with Bypass input EN The UPS must be operated in normal mode in parallel system Bypass Overload Time out and cut off output The settings of both control board and driver board are not matched each other Other Er
UPS Functional Descriptions 3.2. Rear Panel Descriptions EN A B C E D F H G A B C D E Terminal Resistor for Parallel function RS232 Port EPO Port Utility Input Breaker CAN Bus Connection Port for Parallel System F External Battery Connector G Cooling Fan H Utility Input &UPS Output Power Connector 1 L in 2 N in PE 3 L out 4 N out I Customer Options Slot J Slot 3.2.1. UPS input and output Model 4,5 kVA Maximum Current 24 A Conductor Section 4 mm² 6 kVA 32 A 4 mm² 3.2.2.
UPS Functional Descriptions 3.3. Communication Port Explanation The Communication port on the UPS provides true RS232 type communication with the UPS software to remotely monitor the power and UPS status. The bundled UPS software is compatible with many operating systems such as Windows 98, & 2000, ME, NT and XP. For other applications like Novell, NetWare, Unix, Linux, please contact your local distributor for a proper solution.
Installation EN 4. Installation Warning! Please thoroughly read the Safety Instructions (chapter 1.4) before installing the UPS 4.1. Unpacking Inspect the delivery conditions of the UPS upon receipt and notify the freight forwarder and the dealer in case of any visible damage of the packing of the product The packaging is recyclable; save it for reuse or dispose it properly. • • Remove the UPS from the carton box. Check the package contents.
Installation 4.2. Selecting Installation Position 0 0 Warning! The UPS is heavy. C 40 C EN 0 Select a location sturdy enough to handle the UPS weight. To ensure proper operation and long operating life, always position the UPS according to the following criteria: Keep minimum 30cm (12 inches) distance clearance from the rear panel of the UPS to avoid any obstructions. Relative Humidly (non condensing) 30%~90% Do not block the air-flow to the ventilation louvers of the unit.
Installation 4.3. Assembling of the different System Components EN 4.3.1.
Installation Step2: Installation of Power Module and Battery Module EN S3 S1 A3 4.3.2.
Installation EN Step2: Installation of Ear Cover to Power and Battery Module S3 S3 Step3: Installation of Rail to Rack R1 R2 Step4: Installation Battery Module to Rail 14 UPS-Manual
Installation EN Step5: Installation Power Module UPS-Manual 15
Installation EN 4.4. Electrical Installation Connect the UPS with the parallel hot swap chassis (DK 7857.443 or DK 7857.444), the external bypass (DK 7857.441) or with installation cable DK 7857.446. Please make sure, that the parallel hot swap chassis, the external bypass or the installation cable is installed correctly. For further information please read the manual of DK 7857.443 / DK 7857.444, DK 7857.441 or DK 7857.446.
Operation 5. Operation EN 5.1. Start-Up In Normal Mode • Connect the Utility to the parallel hot swap chassis or the installation cable. Switch on the Power Breaker of the distribution panel and the breakers of the UPS’ Utility and Bypass Inputs, and then the UPS starts up. Green LEDs & light up to show the Utility and Bypass Inputs are normal and the LCD display with parallel function will illustrate Fig. A1, Fig. A2 to Fig. B. Otherwise the LCD display will illustrate from Fig. A2 to Fig. B. Fig.
Operation EN • Fig. E1: It shows “OK” in self-test and then the buzzer sounds twice. The LCD display will illustrate from Fig. A to Fig. G, and keep awake for approx. 15 seconds. Press the UPS On Switch of the UPS again for about 3 seconds till the LCD display illustrates from Fig. G to Fig. H, then the UPS will be in self-test Mode. The UPS may offer energy to the output in a minute, and the LCD display illustrates as Fig. I.
Operation 5.3. Check Measured Values Figures detected by UPS & EN If you would like to check the measured values & figures detected by the UPS, please use scroll down and scroll up key pads. When you use scroll down key pad, the LCD display will illustrate as Fig. C(Voltage from Utility Input) ÆFig. I1(Voltage from Bypass Input) Æ Fig. J(Frequency from Utility Input) ÆFig. K(Frequency from Bypass Input) ÆFig. L(UPS Output Voltage) ÆFig. M(UPS Output Frequency) ÆFig. N(UPS Output Load %)ÆFig.
Operation 5.4. UPS Default Data and Special Function Execution EN • After the UPS completes start up, press key pad to change the LCD display screen to Fig. Q1. Fig. R2: It shows self-test is “On” Fig. Q1: It shows buzzer “On” Fig. S1: It shows Bypass Voltage is adjusted to narrow tolerance Fig. Q: It shows buzzer “Off” • key pad to scroll down the Press screen and check the UPS settings. The LCD display will subsequently show: Fig. Q1 (buzzer) Æ Fig. R1 (Self-test) ÆFig.
Operation EN Fig. V1: It shows the UPS is operated in “normal mode” Fig. W: It shows Output Voltage Adjustment % from 0% to 3% or -0% to -3% Fig. V2: It shows the UPS is operated in “Eco mode” Fig. X: It shows UPS Identification Number Fig. V3: It shows the UPS is operated in “CVCF 50Hz mode” Fig. Y: It shows the UPS is the 1st of the parallel systems • Press scroll up key pad to execute special functions. The functions includes buzzer ON (as Fig. Q1), or buzzer OFF (as Fig.
Operation 5.5. UPS Default Settings and their alternatives EN • Make sure the UPS is not “On” yet. Press press “OFF” key pads for 5 seconds, then the LCD screen turns to Fig. AA directly, which means your setting changes are invalid. On Switch and scroll down key pads simultaneously for approx. 3 seconds, the buzzer will sound twice, the LCD display screen shows as Fig. Q1, then the UPS is under setting mode. To scroll down the LCD screen, you may refer to Chapter 5.4. Fig.
Otherwise, consult your distributor for service. • • • local warranty will be void immediately. EN Press Off key pad for 5 seconds and buzzer will sound twice. Turn Off the Breaker of Utility Input. The UPS lock problem is solved now, but you should consult with your Local distributor to make sure the error message shown is solved.
Troubleshooting Guide EN 6. Troubleshooting Guide 6.1. Troubleshooting When the UPS malfunctions during operation, you may check the following: a. Is the input and output wiring correct? b. Is the input voltage of the Utility within the input window of the UPS? In case of problems or if symptoms still exist, please carry out the following steps. If the problem persists, please contact your local distributor for help. Situation Check Items Solution UPS Red Fault LED Check the error code 1.
7. Bundled Software Installation Guide 7.1. Hardware Installation 1. Connect the male connector of RS232 cable to the UPS communication port. 2. Connect the female connector of the RS232 cable to a dedicated RS232 port of the Computer. 3. For optional interface cards, please refer to Chapter 8 for more details. 8. Optional Communication Card EPO G DC 36V The Simple Network Management Protocol (SNMP) is a worldwide-standardized communication-protocol.
Optional Communication Card shut down possible without additional SNMP management software. 8.2. Internal SNMP Adapter EN The Internal SNMP-Card can be inserted into the appropriate slot of the PMC12. This adapter communicates via the serial port of the UPS and makes a direct multiple server 26 For detailed information please see Software Manual provided with the PMC-Software CD ROM. RCCMD - Remote Console Command module for a multi-server shutdown.
Hot Swappable Battery Replacement 9. Hot Swappable Battery Replacement 1. Unscrew the flange of the battery bank front panel as indicated in Step 1. 4. Unplug the hot swappable connectors as shown in Step 4. 2. Remove the front panel as indicated in Step 2. 5. Remove the battery packs from the battery bank as shown in Step 5. battery 3. Remove the screw of the battery pack as shown in Step 3. 10.
Technical Data EN 11. Technical Data Model 4,5 kVA 6 kVA INPUT Voltage Window 160~280 VAC* Frequency 45 ~ 65 Hz Phase/Wire Single, Line + Neutral + Ground Power Factor Up to 0.99 at 100% Linear Load Current THD <6% at 100% Linear Load OUTPUT Voltage Window 220/230/240 VAC Selectable Voltage Adjustment 0%; ±1%; ±2%; ±3% Voltage Regulation ±2% Capacity 4500 VA / 3600 W Rated Power Factor Wave Form 6000 VA / 4800 W 0.
Technical Data DISPLAY EN Status On LED + LCD Line Mode, Backup Mode, ECO Mode, Bypass Supply, Battery Low, Battery Bad/Disconnect, Overload, Transferring with interruption & UPS Fault. Readings on LCD Input Voltage, Input Frequency, Output Voltage, Output Frequency, Load Percentage, Battery Voltage & Inner Temperature.
EN SAFETY CONFORMANCE Quality Assurance ISO9001 Certified Company Safety Standard EMC Standard EN62040-1, UL1778 EN62040-2, EN61000-3-2, EN61000-3-3, FCC Class A Marks CE, WEEE * (160~176Vac at <75% load) 30 UPS-Manual
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