User guide

HEADLAMP ADAPTER HARNESS
FOR 1116-0200 LED HEDLED™
INSTRUCTIONS
Kit Number
1240-0002
REMOVAL
WARNING:
To prevent accidental vehicle
start-up, which could cause
death or serious injury, remove
main fuse before proceeding.
1.Remove the main fuse &
headlamp by following the
instructions in the appropriate
OE service manual.
2. Disconnect the OEM head lamp
jumper harness from the main
harness 1240-0002 and discard
the jumper.
INSTALLATION
Fairing Models
1.The two capped wires are not
used. secure these to the
jumper harness with
electrical tape.
2. Connect the LED adapter
harness to the main
harness connector.
NOTE: The fourth wire on the LED
adapter harness is not used in all
cases. It is for the position light on
some headlamps.
3. Follow the instruction included
with the new LED head/amp
to connect and nish head
lamp installation.
4. Install main fuse. Follow the
instructions in the appropriate
service manual.
Road King Models
1. Cut the OEM harness
connectors off. If the vehicle
may be returned to halogen
lighting at a later date, leave
enough wire at the connectors
to allow splicing.
2. See Figure 2. Cut off connector
(4) from the adapter harness.
NOTE: The blue wire on the LED
adapter harness is not used in all
cases. Wrap with electrical tape to
insulate.
3. HDI models: Cut off the sealed
caps (5). If the original head lamp
was not equipped with a position l
amp, do not cut off the
sealed caps.
4.See Figure 1. Strip and splice
the wires following the sealed
splice connector procedure in the
appropriate service manual.
a) Match wire colors.
b) Use the blue splice connectors
for the 16 Ga. wires that were
cut from connector (4).
c) HDI models: Use the red splice
connectors for the blue and
black 20 ga wires that connect
to the position lamp on
certain models.
5. Follow the instructions included
with the new LED headlamp
to connect and nish head
lamp installation.
6. Install main fuse. Follow the
instructions in the appropriate
service manual.
FINALIZE INSTALLATION
WARNING
Be sure headlamp, tail and
stop lamp and turn signals are
operating properly before riding.
1. Verify head lamp operation:
a. High beam: Only the lower
segment should light
b. Low beam: Only the upper
segment should light.
12450 Whittier Blvd. Whittier Ca. 90602
[phone] Fax: [phone]
www.riveraprimoinc.com
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www.riveraprimoinc.com
Black
Blue/Yellow
Blue/White
Black
Black
Blue/Yellow
Blue
Blue/White
Black
Black
Blue
Blue
Blac
k
Blue
Blue
Blue/White
Blue/White
Blue
Blue/Yellow
Blue/Yellow
7
1
4
6
5
2
3
8
Black
1. Low beam connector
2. High beam connector
3. Position lamp connector (some markets)
4. LED harness connector
5. Wire caps
6. LED adapter harness
7. OEM harness
8. New connections
Figure 1. Recongure Harness: FLHRlC
1
3
2
Figure 2.
Service Parts: LED Headlamp Harness Adapter Kit
Item Description (Quantity) Part Number
1 Headlamp adapter harness 1240-0002
2 Connector, blue (4) 70586-93 (HD)
3 Connector, red (2) 70585-93 (HD)
Table 1.
Service Parts: LED Headlamp Harness Adapter Kit
SERVICE PARTS
1108-0026