Chuck Wagon 6 Burner Event Grill Model Number: GR2045401-RG-00/GR2045406-RG-00 Assembly and Operating Instructions This instruction manual contains important information necessary for the proper assembly and safe use of this product. Read and follow all warnings and instructions before assembling and using this product. Failure to follow these instructions and warnings could result in damage to the product or injury to the user. Keep this instruction manual for future reference.
DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or fire department. WARNING 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
TABLE OF CONTENTS Package Contents ………………………………………………………………….…...... 4 Hardware List ……………………………….…………………………………………..... 5 Replacement Parts List ……………………………………………………..................... 5 Safety Information …………………………….…………………………………............. 6 Preparation ………………………………………………….…………………................ 7 Assembly Instructions ………………………………………………………………….… 10 Installation Instructions……………………………………………………………….… 14 Operating Instructions ………………………………………………………….
PACKAGE CONTENTS H G F L A I C K B J E D Parts Description Quantity Parts Description Quantity A Grill Body 1 G Cooking Grid 3 B Cart 1 H Warming Rack 1 C Handle 2 I Grease receptacle 1 D Stationary Caster 2 J Gas Tank Holder 1 E Universal Caster 2 K Grease Cup 2 F Heat Diffuser 6 L Towel Rack 2 GR2045401-RG-00/GR2045406-RG-00 4 of 27 20150831-Ver1
HARDWARE LIST Hardware Description Quantity AA Bolt 1/4” x 12mm 14 BB Bolt 1/4” x 15mm 16 CC Bolt 3/16” x 10mm 4 DD Battery AA 1 Picture (Shown to size) REPLACEMENT PARTS LIST For replacement parts, call our customer service department at 888-837-1380 (U.S. only), Mon to Fri, 8:00 a.m. – 5:00 p.m. Pacific Standard Time.
SAFETY INFORMATION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. WARNING: This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage or any other enclosed area. This outdoor cooking gas appliance is not intended to be installed in or on boats or recreational vehicles. Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors.
PREPARATION Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and diagram above. If any part is missing or damaged, do not attempt to assemble product. Contact customer service for replacement parts. Estimate Assembly Time: Less than 30 minutes. Tools Required: Pliers (not included), Phillips Screwdriver (not included). Adjustable Wrench (not included). LP tank valve must have: Purchase LP tanks only with these required measurements: 12” (30.
DO NOT insert any foreign objects into the valve outlet, damage to the back-check could result. A damaged back-check can cause a leak, possibly resulting in explosions, fire, severe bodily harm, or death. WARNING FOR FILLING THE LP GAS CYLINDER Allow only qualified LP gas dealers to properly fill or repair your LP cylinder. DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a dangerous condition.
1. 2. 3. Cylinders must be stored outdoors out of the reach of children and must not be stored in a building, garage or any other enclosed area. Turn the burner valves off. Turn the tank valve off fully (turn clockwise to stop). Detach the regulator assembly from the tank valve by turning the quick coupling nut counterclockwise. CAUTION When installing LP cylinders the pressure regulator and hose assembly supplied with this grill must be used.
is being applied). Soap bubbles will appear where a leak is present. 3. If a leak is present, immediately turn off the gas supply and tighten the leaky fittings. 4. Turn the gas back on and recheck. 5. If it is evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior to the outdoor cooking gas appliance being put into operation. The replacement hose assembly shall be that specified by the manufacturer. Contact customer service department at (888) 837-1380, 8 a.m. - 5 p.m.
Step 3 Assemble the gas tank holder (J) to the left side of the grill cart (B) with bolt (AA). 3 HARDWARE USED AA AA Bolt 1/4” x 12mm 2 pcs J B Step 4 1. Locate the Grease Receptacle ( I ) to the supporting brackets on the upper left and upper right bars of cart (B). 2. Install the Grease Cups ( K ) to the slots underneath the Grease Receptacle ( I ). The Grease Cups are required to be positioned at center for safety. 4 Step 5 Assemble the handles (C) to the grill body (A) with bolt (AA).
Step 6 With the help of other people, place the grill body on the grill cart. 6 Make sure the four latches on the legs and grill body are tightly locked. Latch Step 7 1. Open the side shelves. 2. Open the wind shield. 3. Open the side wind shield. 7 Step 8 1. Assemble the towel racks (L) to the side shelves with bolt (CC). 2. Install a LR6/AA battery into the igniter.
Step 9 Place heat diffuser (F) onto the grill body. Then place the cooking grid (G) onto the grill body. 9 Step 10 Hang the warming rack (H) on the windshield.
INSTALLATION INSTRUCTIONS Folding Up Process When the grill is not in use, please follow procedures below to fold up the grill. 4. Step 1 1 1. Remove the warming rack. 2. Close the side panel of wind shield. 3. Fold down the wind shield. Step 2 Turn the warming rack upside down with hanging hooks downward. Then place it on the front part of cooking grid and with the hanging hooks going into the cooking grid. 1 3 2 2 2 Close the left side shelf and then close the right side shelf.
Step 3 Once the side shelves are closed, lock the latches on the front and rear of side shelves. 3 Latch Step 4 Unlock the latches on the four legs. With the help of other people, lift the grill body away from the grill cart and put it on a horizontal flat and rigid surface.
5. Step 5 5 1. Put the grease receptacle with the grease cups onto the brackets of the bottom frame of the grill cart as shown. 2. Unlock the front and rear horizontal bars and lay them onto the grill cart. Please remind to do step 2 then step 3 accordingly. 3. Fold down the left and right legs of the grill cart. 4. Make sure the gas tank hanging hook also goes inside the grill cart. Step 6 With the help of other people, place the grill body onto the grill cart again.
Step 7 Lock the 4 latches on the grill cart to the grill body tightly. 6 7 Latch Unfolding Process To unfold the grill, please follow procedures below. Step 1 Unlock the 4 latches on the grill cart. 1 Unlock Step 2 With the help of other people, lift the grill body up and away from the cart. Place it on a horizontal flat and rigid surface.
Step 3 Turn the grill cart upside down. Open the left and right cart supporting legs and then open the horizontal front and rear bar supports to hold the left and right supporting legs in position. Make sure the bolts at the opposite ends of the horizontal bars go into the locking holes of the legs. Also turn the gas tank holding hook outward. 3 Step 4 Locate the grease receptacle to the supporting brackets on the upper left and upper right bars of cart.
Step 6 Unlock the latches on the front and rear of side shelves. 6 Unlock Step 7 Open the side shelves. 7 Step 8 1. Open the wind shield main panel. 2. Open the side wind shield. 3. Hang the warming rack on the wind shield.
OPERATING INSTRUCTIONS LIGHTING INSTRUCTIONS BEFORE LIGHTING WARNING Inspect the gas supply hose prior to turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use. Do not use the grill if the odor of gas is present. Only the pressure regulator and hose assembly supplied with the unit should be used. Perform the “LEAK TEST” according to instructions before operating the grill.
LIGHTING THE MAIN BURNER OF GRILL 1. Before each use, check all hoses for cracks, nicks, cuts, burns or abrasions. If a hose is damaged in any way, do not use your grill before replacing the hose with an authorized part from the Parts List. Also make sure all gas supply connections are securely tightened. 2. For optimum performance this grill should be used only when outdoor temperatures are 60 degrees or above. 3. Familiarize yourself with the Safety and Use and Care instructions in this manual.
LIGHTING USING MATCH LIGHT EXTENSION ROD 1. Turn OFF all burner valves. 2. Make sure the lid is open. 3. Place a lighted match between the coils on the Match Holder and hold next to the burner. 4. Turn the control knob(s) to the “HIGH” position. Burner should light immediately. 5. If the burner does not light in 5 seconds turn the knob off, wait 5 minutes and repeat above procedures. EXTENSION ROD DANGER Keep your face and hands as far away from the grill as possible when lighting it.
GRILL BURNERS Extreme care should be taken when removing a burner as it must be correctly centered on the orifice before any attempt is made to re-light the grill. Frequency of cleaning will depend on how often you use the grill. Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes.
METHOD 2: Use a bottle brush with a flexible handle and run the brush through each Burner Tube and inside the Burner several times to remove any debris. METHOD 3: Use an air hose to force air through each Burner Tube. The forced air should pass debris or obstructions through the Burner and out the Ports. BURNER REPLACEMENT 1. Remove the cotter pin from the burner holding pin. 2. Remove the burner as shown below.
TROUBLESHOOTING If the grill fails to light: 1. Turn gas off at source and turn Control Knobs to OFF. Wait at least five minutes for gas to clear, then retry. 2. If your grill still fails to light, check gas supply and connections. 3. Repeat lighting procedure. If your grill still fails to operate, turn the gas off at source, turn the Control Knobs to OFF, then check the following: Problem Possible Cause Corrective Action If the grill Misalignment of Burner Reposition Burner Tubes over Orifices.
To purge air from your gas line and/or reset the regulator excess gas flow device: Turn Control Knobs to the OFF position. Turn off the gas at the tank valve. Disconnect regulator from LP Gas tank. Let unit stand 5 minutes to allow air to purge. Reconnect regulator to the LP Gas tank. Open the Grill Lids. Turn tank valve on SLOWLY 1/4 of a turn. Push and turn the middle Control Knob farthest from open tank to HIGH Press Electric Igniter for 3-4 seconds to light the burners.
LIMITED WARRANTY 1. Manufacturer warrants this Product to be free from defects in workmanship and materials for a period of Ninety (90) days from the date of purchase, PROVIDED claims are submitted, in writing, with proof of purchase. 2.
